Courses

Overview:This course aims to equip manufacturing sector professionals, functional heads, supervisors, professors, and students with essential Lean manufacturing tools and concepts. Throughout the course, we explore core Lean principles using practical examples, demonstrating their applicability in diverse manufacturing environments.Topics covered include observation skills (to observe the source of the issue), the evolution of manufacturing (to grasp the key elements of manufacturing), essential concepts in Lean factory environments (to understand both hard and soft skills needed in a modern manufacturing setting), understanding operations in a lean enterprise, flow management principles (including waste reduction and concepts of material flow), and visual mapping of material flow.Participants will gain insights into key Lean tools and principles necessary for fostering a mindset shift across organizational structures. By the end of this foundational course, participants will have the terminology, tools, and techniques to analyze and improve operational processes within manufacturing or business contexts.To ensure engagement and stimulate thought, we utilize a multifaceted approach, including videos, graded and ungraded assignments, discussions, expert insights, and stringent focus on application in a real-world setting. Join us for an exciting journey through a range of ideas, concepts, and case studies, ensuring an enriching experience until the very end. We look forward to embarking on this journey with you.Objectives:1. To Transform Students of Engineering and Management as Manufacturing Change Leaders2. To develop engineering college faculty as lean experts and lean consultants3. To Equip Sector Professionals, Functional Heads and Supervisors with essential tools and concepts of Lean manufacturing4. To Enable Participants to Gain Insights into Key Lean Tools and Principles Necessary for Fostering a Lean Mindset Shift across Organizational Structures

Comprehensive 14+ Hours Course Coving all the Essential Topics of Manufacturing Processes for Engineering Degree. What you'll learn: Gain an understanding of the Importance & Classification of Plastics, Properties of Polymer Melts, and Inspection of Plastic Parts made by Molding Processes.Learn about Compression, Transfer, Blow, and Injection Molding Processes for manufacturing plastic products.Develop knowledge on Metal Forming Processes such as Rolling, Forging, Extrusion, Wire & Bar Drawing, Cutting, and Bending Processes.Acquire knowledge on Types, Advantages & Disadvantages of Metal Machining Processes.Get familiar with Turning, Boring, Drilling, Milling, and Grinding Processes that are used for Metal Machining.Understand the Types of Metal Casting Processes,Heating of Metals for Pouring into Molds & its Analysis, Behavior of Molten Metals and Alloys on Solidification.Learn about Sand Casting, Permanent Mold Casting, Die Casting, Inspection Methods for Metal Casting & ll kinds of Metal Casting Defects, and their Solutions.Gain knowledge about the Physics of Welding, Thermal Analysis of Fusion Welding, and Types of Welding such as Arc, Resistance, Oxy-Fuel and Pressure Welding. In today's rapidly evolving world, knowledge and skills are essential to thrive in any industry. The manufacturing industry, in particular, requires a diverse set of skills and knowledge to remain competitive and stay ahead of the curve. From plastic molding and metal forming to metal machining, metal casting, and welding processes, the manufacturing industry involves a vast array of complex processes that require a deep understanding of their principles, theories, and applications.Gaining knowledge and skills in these critical areas is essential for those who aspire to work in the manufacturing industry. It not only enhances their employability but also opens up new career opportunities. However, enrolling in individual courses to gain expertise in each of these areas can be time-consuming and costly. That's where the importance of a comprehensive course comes in. By enrolling in a comprehensive course that covers all of these critical topics, individuals can gain practical hands-on experience and develop the necessary skills and knowledge needed to succeed in the manufacturing industry. These five courses cover a range of essential topics and offer hands-on experience to prepare students for success. The Plastic Molding Fundamentals - SPE Certification Program course provides a comprehensive overview of the plastic molding process, including identifying common defects and implementing quality control measures. The Metal Forming Processes -Bulk Deformation & Sheet Metalworking course covers a range of metal-forming processes and their applications, offering excellent career prospects in various industries. The Fundamentals of Metal Machining Techniques & Machine Tools course covers the art of metal machining, providing a comprehensive understanding of the metal machining process and the skills needed to succeed in the industry. The Metal Casting: Techniques, Materials, and Product Design-AFS course explore the fundamentals of metal casting, including casting defects and their solutions, inspection methods, and product design considerations. Lastly, the Fundamentals of Welding Processes course provides learners with a solid understanding of power density, heat balance, and the different types of welding, making it perfect for beginners or experienced welding professionals. Enrolling in all five courses separately can be time-consuming and costly. However, you can get all of these courses just by enrolling in one course that covers all of these topics. This not only saves time and money but also provides a more comprehensive learning experience. By enrolling in this comprehensive course, you will gain a thorough understanding of all these essential topics and acquire the skills and knowledge needed to succeed in the manufacturing industry.

Study the fundamentals related to design and manufacturing of metallic products by Bulk and Sheet metal forming methods. What you'll learn: To become familiar with some of the basic metal forming processes like extrusion, rolling, forging, wire drawing and sheet metal workingUnderstand the fundamental concepts of different metal forming processes their engineering applications and limitations.Apply their knowledge to select suitable process, variables, tooling and machines/equipment to make the products from various metal forming processes.Determine the forces and power requirement in different metal forming processes.Investigate defects appeared in the products manufactured by various metal forming processes and determine their causes and remedies.Identification of metal forming parameters such as friction, temperature, the resistance of the material etc, necessary for defect free products.Analyze the interrelationships between various factors that influence the quality of manufactured products. The course on Metal Forming Processes is a highly valuable educational opportunity for students and professionals interested in the manufacturing industry. Metal forming processes play a critical role in the production of various products, ranging from automotive and aerospace components to household appliances. Therefore, gaining an in-depth understanding of the principles involved in shaping metals through plastic deformation is a must for individuals looking to enhance their skill set in this field.This course provides a comprehensive overview of the different types of deformation processes used in metal forming, including bulk deformation techniques such as rolling, forging, extrusion, and wire drawing, as well as sheet metal forming processes. Students will learn about the stress-strain curve, flow stress, and average flow stress, which are fundamental concepts that underpin the design and implementation of efficient manufacturing processes. Moreover, the course covers the analysis of various metal-forming operations and the equipment used in those processes.In addition to the technical aspects of metal forming, the course also covers the defects that can occur during metal forming processes and their potential solutions. This knowledge is critical in designing and implementing manufacturing processes that meet the growing demand for precision products and cost-effective production methods.Overall, the course on the Fundamentals of Metal Forming Processes is an excellent opportunity for individuals looking to pursue a career in the manufacturing industry or enhance their knowledge in this field. By enrolling in this course, students will acquire the skills and knowledge necessary to meet the increasing demand for precision manufacturing processes and become valuable assets in the industry. Reference books for this course:"Metal Forming: Mechanics and Metallurgy" by William F. Hosford and Robert M. Caddell"Sheet Metal Forming Processes and Die Design" by Vukota Boljanovic and J. R. Nagy COURSE OUTLINEIntroduction to the Fundamentals of Metal Forming ProcessesFundamentals of Metal formingTypes of deformation processes of metalBulk deformation (Rolling, Forging, Extrusion, Wire Drawing)Sheet metal workingStress-Strain CurveDerivation of the relation between stress and strainFlow stress and Average flow stressThe temperature in metal forming (Cold working and Hot-working)RecrystallizationIso thermal forming (recovery and Grain growth)Strain rate Sensitivity BULK-FORMINGPROCESSESRolling ProcessIntroduction of rollingShapes used for rollingTypes of rollingWorking on the rolling processAnalysis of the rollingRolling millsNo-Slip Point for rollingFlatness control and rolling defectNumerical Problems related to the rolling processForging ProcessIntroduction to forgingClassification of forgingTypes of forgingAnalysis of the forgingBarreling effect in forgingOpen Die forging and its practicesImpression Die forging and its practicesAdvantages and Limitations of Impression Die forgingFleshless forgingForging Press and Forging HammersNumerical Problems Related to the forging processExtrusion ProcessIntroduction to the extrusion processClassification of extrusionDirect and Indirect extrusionHot and Cold extrusionDirect and Continuous extrusionAnalysis of the extrusion processEffect of Friction on ExtrusionExtrusion Dies and OrificeExtrusion press and other extrusion processesNumerical Problems Related to the extrusion processDrawing ProcessIntroduction to DrawingDifference between drawing and wire drawingBar DrawingWire DrawingFeatures of Draw DiePreparation of the workAnalysis of the drawing process SHEETMETALFORMING PROCESSESSheet metal CuttingIntroduction to sheet metal cutting processCharacteristics of EdgesTypes of sheet metal cuttingSharingBlanking and PunchingClearance in Sheet metal cuttingAnalysis of sheet metal cutting processesNumerical Problems Related to the sheet metal cutting processSheet Metal BendingIntroduction of sheet metal bending processTypes of sheet metal bendingAnalysis of the sheet metal bending processNumerical Problems Related to the sheet metal bending processSpring BackSheet Metal DrawingIntroduction to the drawing processMechanics of drawingStages of deformationAnalysis of the drawing processTests of Drawing FeasibilityBlank force and blank size determinationNumerical Problems Related to the drawing processRedrawing, Reverse Drawing, and Drawing without a Blank holderOther drawing processes (Redrawing, Reverse Drawing, and Drawing without Blank holder)Defects in DrawingThe operation performed with metal toolingIroningCoining & EmbossingLancing & TwistingThe operation performed with flexible Rubber toolingGuerin and Hydroforming processNumerical Problems related to the other drawing processes Don't miss out on the opportunity to expand your knowledge of metal-forming processes. Hurry up and enroll in this course.

This course explores the integration of Flexible Manufacturing Systems (FMS) with Lean Manufacturing principles, emphasizing how a lean transformation facilitates robotics and automation. Participants gain a solid understanding of FMS and Lean principles, delve into Lean tools integration within FMS, and explore robotics and automation integration for enhanced adaptability and precision in manufacturing. Through interactive video lectures, case study analyses, and scenario-based learning activities, participants acquire hands-on skills in optimizing manufacturing processes. Real-world examples highlight successful implementations of FMS, Lean principles, robotics, and automation, fostering skill-building and empowering participants to drive continuous improvement in manufacturing environments. Designed for manufacturing engineers, operations managers, lean practitioners, and robotics enthusiasts, this intermediate to advanced course offers practical problem-solving experiences and critical analysis of manufacturing scenarios. Pre-requisites include a basic understanding of manufacturing principles and familiarity with Lean concepts, though not mandatory.

A practical guide on how to improve production and operations in a firm and analyze potential savings in Excel What you'll learn: Analyze production processApply lean manufacturing techniques in practiceImprove production process – make it faster, cheaper and at higher qualityCalculate in Excel the potential impact of proposed changesApply improvement techniques to other fields and industriesIdentify and remove bottlenecksManage projects using critical chain methods What is the aim of this course? This course will help you drastically improve your knowledge and skills in optimizing the production, and operations of any company through a series of practical cases. It is designed for people who want to become consultants, or business analysts, or have to run and optimize production on a daily basis. In the course you will learn 3 things: How to understand any production or operational activities How to optimize the production and operations in order to get more things done, cheaper at higher quality with fewer resources using elements from lean manufacturing, theory constraints Where to look for savings and improvements, how to calculate potential savings in Excel and implement themI will concentrate here on lean manufacturing techniques as well as things related to the theory of constraints (removing bottlenecks and critical chains). This course is based on my 15 years of experience as a consultant in top consulting firms and as a Board Member responsible for strategy, performance improvement, and turn-arounds in the biggest firms from Retail, FMCG, SMG, B2B, and services sectors that I worked for. I have carried out or supervised over 90 different performance improvement projects in different industries that generated a total of 2 billion in additional EBITDA. On the basis of what you will find in this course, I have trained in person over 100 consultants, business analysts, and managers who now are Partners in PE and VC funds, Investment Directors and Business Analysts in PE and VC, Operational Directors, COO, CRO, CEO, Directors in Consulting Companies, Board Members, etc. On top of that my courses on Udemy were already taken by more than 300 000 students including people working in EY, Walmart, Booz Allen Hamilton, Adidas, Naspers, Alvarez & Marsal, PwC, Dell, Walgreens, Orange, and many others.I teach through case studies, so you will have a lot of lectures showing examples of analyses, and tools that we use. To every lecture, you will find attached (in additional resources) the Excels as well as additional presentations, and materials shown in the lectures so as a part of this course you will also get a library of ready-made analyses that can, with certain modifications, be applied by you or your team in your work. Why have I decided to create this course? Most consultants and business analysts are terrible at organizing operational issues. They treat the operations, especially production, as a black box and try to avoid it at any cost. Technical things overwhelm them and they shy away from them. This approach is not the right one as you find elements that resemble production everywhere. In hospitals, most procedures performed are very similar to production issues. The same goes for running a call center, a chain of restaurants, a logistics company, or a firm delivering specialized services. Everywhere you have operations that you can optimize by using techniques that I will show in this course. Production heavily influences other areas, especially sales and marketing. Therefore, it is a good idea to have at least a general knowledge of production. The funny thing is that to be good at production you do not even have to be technical at all. I have not finished any technical school and I am pretty good at finding significant improvements in production. One of the best Production Directors I know has finished Pedagogical Studies. To sum it up, I believe that if you want to build or to find improvements in any business you should master techniques related to optimizing production. That is why I highly recommend this course not only to consultants or business analysts who have to advise their customers but also to owners, founders of businesses as well as production directors. In what way will you benefit from this course? The course is a practical, step-by-step guide loaded with tons of analyses, tricks, and hints that will significantly improve the speed with which you find and analyze production. There is little theory – mainly examples, a lot of tips from my own experience as well as other notable examples worth mentioning. Our intention is that thanks to the course you will know: How to understand the production How to optimize it Where to look for savings and improvement in production How to calculate the impact of proposed changes in Excel You can also ask me any question either through the discussion mode or by messaging me directly. How the course is organized? The course is divided currently into the following sections: Introduction.We begin with a littleintro into the course as well as some general info on production Basic methods of improving production. In the second section, I will discuss the basic techniques that you can use to optimize your business. Here you will find the potential low-hanging fruits. Here I will show you basic lean manufacturing methods as well as elements of the theory of constraints. You will also see how tocalculate potential savings in Excel ContinuousFlow. The ideal in production is the so-called continuous flow in which production goes smoothly and fast. Products are being produced fast and cheaply. In this section, I will tell you how to achieve it. This is one of the pivotal elements of lean manufacturing Advanced methods of improving production. In this section, I will continue with the more advanced ways in which you can improve your production such as SMED, TPM, Automation, Critical Chain Capacity management. Apart from optimizing the production you have to think strategically and know when you have to add a new capacity/factory. In this section, I will show you how you can do that Production planning. Production planning is the brain of production. If you get this wrong the other things won’t matter. In this section, I will show you some ways in whichyou can analyze and improve production planning A case study in Optimization of in-store processes using Lean Manufacturing. In this section, I will show you how you can use lean manufacturing techniques to optimize processes in stores.You will be able also to download many additional resources Excels with analyses shown in the course Presentation of slides shown in the course Links to additional presentations and movies Links to books worth readingAt the end of my course, students will be able to…Analyze production processImprove production process – make it faster, cheaper, and at higher qualityCalculate in Excel the potential impact of proposed changesApply improvement techniques to other fields and industriesWho should take this course? Who should not?ConsultantsProduction DirectorsBusiness analystsSmall and medium business ownersStartups foundersControllersWhat will students need to know or do before starting this course?Basic or intermediate ExcelBasic knowledge of economics or finance

Applying Lean in Service and Manufacturing Organizations What you'll learn: Match industry types with examples of how Lean principles are appliedIdentify the basic principles of LeanRecognize correct application of the process for implementing Lean in an organizationOrder the steps in the Lean processDetermine the best approach for integrating Lean and Six Sigma to address a given business needMatch production management systems with their corresponding characteristicsMatch production management systems to corresponding business conditions that they are designed to address The Introduction to Lean for Service and Manufacturing course is part of the Lean for Business Organizations program which includes a total of 6 sections:1. Introduction to Lean for Service and Manufacturing,2. Using Lean for Perfection and Quality,3. Lean Tools and Techniques for Flow and Pull,4. Reducing Waste and Streamlining Value Flow Using Lean,5. Value Stream Mapping in Lean Business, and6. Applying Lean in Service and Manufacturing Organizations Introduction to Lean for Service and ManufacturingUsing inefficient procedures is like digging a 200-foot wide hole for a 100-foot wide house. You'll have wasted a great deal of effort on something you don't really need. Your organization must make shrewd investments in its precious time, money, and effort. You need flexible, intelligent strategies to evolve and prosper in a competitive global market.Lean is a methodology that incorporates a powerful set of tools and techniques designed to maximize customer value while constantly working to reduce waste. It focuses on improving overall efficiency, quality, and customer satisfaction.Because of its ability to improve customer satisfaction and deliver bottom-line financial gains, Lean is a preferred strategic choice for many organizations.This course introduces you to the basic principles of Lean, which will help you create more efficient processes and get you on the road to successful operations management.This course also outlines the five-step process for implementing Lean. By learning how to implement Lean in your organization, you can reduce the costs of developing your company's product, increase production efficiency, and improve safety, quality, and performance levels.Finally, the course explains how Lean integrates with the Six Sigma production management system. Using this hybrid approach enables you to minimize process and product defects, and to identify and resolve pervasive problems.That’s it! Now go ahead and push that “Take this course” button and see you on the inside!

Applying Lean in Service and Manufacturing Organizations What you'll learn: Categorize characteristics of organizational culture as Lean or non-LeanIdentify strategies for building a kaizen cultureMatch the characteristics of a kaizen event to corresponding descriptionsRecognize activities a team carries out while implementing kaizen in an organization The course on Applying Lean in Service and Manufacturing Organizations is part of the Lean for Business Organizations program which includes the following 6 sections:1. Introduction to Lean for Service and Manufacturing,2. Using Lean for Perfection and Quality,3. Lean Tools and Techniques for Flow and Pull,4. Reducing Waste and Streamlining Value Flow Using Lean,5. Value Stream Mapping in Lean Business, and6. Applying Lean in Service and Manufacturing Organizations Despite the relative simplicity of many Lean tools, a majority of attempts to adopt Lean in an organization fail. Why does this happen? The chief cause of failure to convert to a Lean enterprise is lack of awareness that it requires a culture change, rather than simply a change in tools.Transformation to a Lean enterprise calls for a complete change in the way everyone in the organization thinks about work, as well as slight work modifications.Flirting with Lean tools won't create a meaningful or lasting improvement in an organization. To truly embrace and integrate Lean principles, an organization has to make a long-term commitment to the change. It also has to change its culture. All employees need to practice applying Lean concepts daily, until Lean thinking becomes an accepted and routine part of how they think and behave. It requires a cultural change.A permanent shift to the Lean philosophy can occur only from a continuous improvement philosophy. When this occurs, organizational and customer benefits will be realized. So you need to encourage and practice continuous improvement daily to truly integrate the shift in culture.This course on Applying Lean in Service and Manufacturing Organizations provides a guide to the benefits and characteristics of a Lean culture. It provides tips and strategies for facilitating a culture change through the use of kaizen. And it provides a detailed guide on how to plan for and implement a kaizen event in your organization.That’s it! Now go ahead and push that “Take this course” button and see you on the inside!

Explore the journey of becoming a manufacturing engineer in your spare time through this 20-minute Hackaday conference talk. Discover the transition from prototyping to productionizing for manufacturing, and learn about the speaker's personal quest to gain expertise in this field. Gain insights into the process of developing intuitive physical understanding of manufacturing techniques, documenting learnings, and leveraging opportunities to tour factories and interview manufacturers. Understand the challenges and rewards of pursuing a career change while maintaining a full-time job, and be inspired by the speaker's success in securing a part-time role as a manufacturing engineer. Delve into topics such as the importance of manufacturing, the role of a manufacturing engineer, and practical tips for finding spare time and increasing productivity. Learn how to circumvent traditional career paths and effectively transition into your dream role through dedication and hard work over time.

Lean is a powerful methodology that enables managers and employees to shift their mindset and helps companies to keep their business sustainable by creating competitive advantage. Today, in an increasingly complex and dynamic world, where companies struggle to maintain competitive advantage, Lean is more important than ever. This course combines the experience of many senior experts and practitioners from the Boston Consulting Group and École des Ponts, and brings perspectives on Lean in manufacturing and services. It offers strong topic foundation as well as deep practical insights into the art of continuous improvement. In this course, you will learn: - why Lean is a key driver for sustainable competitive advantage - how different companies can leverage Lean to create value both in manufacturing and services - what it takes to drive a Lean transformation and build a culture of continuous improvement - how new technologies impact traditional lean practices

Discover how to enhance your manufacturing capabilities in this 44-minute live stream focused on activating and utilizing the manufacturing extension in Fusion 360. Explore advanced CAM functionalities that boost production efficiency, including complex surface finishing, automated drilling, additive manufacturing, and automated verification workflows. Follow along as the presenter demonstrates key features such as alignment plate creation, hole recognition, probe operations, tool path generation, and additive manufacturing techniques. Gain insights into optimizing your manufacturing processes through practical examples and expert guidance on leveraging Fusion 360's powerful extension.

White Belt, Yellow Belt and Green Belt for Business: Process and Systems Improvement in Production and Industry What you'll learn: Become the Lean & Six Sigma Guru in your team! Combine thorough understanding with powerful tools and techniquesGain a total overview of Lean Operations for your Manufacturing or Service businessBoost your career: increase your confidence to see and lead change , impress your own boss and become a better managerSix Sigma fundamentals - 13 dedicated new lessons of this powerful quality improvement methodologyIncrease profitability, improve delivery and use your resources more efficientlyMaster the fundamentals of Lean from total beginner to a competent professional. All the tools, principles and philosophy of LeanPractical actions on how to improve any operations business or process; from a factory to a restaurantEnhance and organize your business more effectively and efficientlyIdeal for industrial / production / manufacturing organizations but also service and traditional business operationsAn MBA style module ideal for managers, consultants, planners, business analysts ,engineers and supervisors Master the tools and methodology of Lean, Six Sigma and Kaizen to have and "impact" and "improve" your business operations - manufacturing, services, industrial operations and production.Covers the essentials of White Belt, Yellow Belt and many Green Belt Concepts of Lean and White > Yellow Belt Six Sigma.Equip yourself to take a new leading role in your workplace - improving your processes, systems, business / organization.Understand the fundamentals, then details of the most effective, proven improvement methodology ever. The principles, tools and essential approaches to continuous improvement / kaizen in business systems, organization and design.Become the Lean & Six Sigma authority in your team on improving the operations systems in your business This MBA style course on Lean Manufacturing & Six Sigma prepares and empowers you to make a REAL difference. Turbo-charge your career, and your business performance, to the highest levels. This course is for the new or aspiring manager, the ambitious engineer, high flying consultant, the hands-on planners and the practical business analysts. Business operations come in all shapes and sizes with a host of unique challenges; but Lean, whilst first developed in manufacturing has successfully lasted the decades and bridged into transport, retail, healthcare, logistics, finance and service companies. Lean remains the heart of continuously improving businesses of all types to remain competitive, improving profitability, improving customer experience and customer satisfaction, reducing costs and improving delivery.Without a solid grasp of Lean and an awareness of Six Sigma, no manager, junior or senior, can competently or confidently look to improve their business operations, the processes, systems and teams that make a business successful. Take control of your career and equip yourself with a solid base in Lean Methodologies that you can practically use right now to unlock the potential of your business processes! Course Sections:1. Lean Fundamentals and Philosophy2. Value and Waste3. Inventory Management and Control4. Tools of Lean5. Quality Management6. Flow7. Scheduling and Production Planning for Lean8. History of Lean Course ExtrasDownloadable Documents with summaries and exercisesSummary Test with 80 multiple choice questions to test and lock in your learning Take control! Boost your career and your business! Join us today! Full List of Course Sub Sections:1. Fundamentals and Philosophy of LeanFundamentals of LeanThe 5 Principles of LeanLean is like an OrchestraMuda, Muri & MuraThe 25 Characteristics of Lean2. Value and WasteValue and Waste - IntroductionFinding Customer Value - KanoProcess Mapping for ValueValue TimelinesTea Shop VA/ NVA ExerciseTea Shop Exercise - DebriefThe 8 Wastes of Lean : TIMWOODSOther Types of WasteChasing Waste - Caution3. Inventory ManagementInventory IntroductionWhat is Inventory?Why do we Need Inventory?Little's LawCosts of InventoryRock-Boat Analogy4. Tools of LeanTools - Introduction5S - Workplace OrganizationSMED: Changeover and Cycletime ReductionSMED Method: Gantt ChartValue Stream Mapping (VSM)Visual ManagementGembaGemba WalksStandard WorkPDCA Improvement CycleA3 Reports5. QualityQuality - IntroductionReducing ComplexityReducing MistakesReducing VariationRoot Cause and 5 WhysJidoka - AutonomationPoka-Yoke - Mistake ProofingTotal Productive Maintenance (TPM)6. FlowFlow - IntroductionWhat Stops Flow?Reducing Variation in the SystemCauses of Variation of Demand and CapacityDemand Management - IntroductionExternal Demand ManagementInternal Demand ManagementTakt Time, Cycle Time & Lead TimeTakt TimeCycle TimeThroughput and Lead TimeTakt Time, Cycle Time & Lead Time SummarySmall Batch SizesBatch Sizes and One Piece FlowLocal Efficiencies don't make an efficient system7. Scheduling and PullScheduling - IntroductionLean SchedulingChoosing Batch SizesEconomic Batch Quantity / EOQ / EBQEvery Product Every Interval ( EPEI )PullCake Shop Example - Pull vs PushProduction Pull in a Burger ShopKanban - Production PlanningPush vs Pull ApproachesPull: Pros and ConsPush Pull Combination8. History of LeanHistory of Lean - IntroductionHistory of Lean - TimelineToyota Production System (TPS)9. Six SigmaOverview of Six SigmaSix Sigma StatisticsPrinciples of Six SigmaHistory of Six SigmaSix Sigma Certification BeltsDMAIC Improvement MethodologyDMAIC Doughnut ExampleAnalysis Methods and PitfallsAnalytical Tools in Six SigmaVisualising DataComparing Lean and Six SigmaComparison of Lean and Six SigmaSummary - Six Sigma

How are designs turned into products? What resources, materials and methods are used and what set of activities goes under the heading of 'manufacturing'? This free course will introduce manufacturing as a system and will describe some of the many different ways of making products. We will illustrate how the required properties of the materials in a product influence the choice of manufacturing process used.

This free course, Additive manufacturing, introduces you to its key concepts. It covers the fundamentals of the additive manufacturing (AM) process, the steps involved in creating a model and building an artefact, the materials and techniques used, as well as the design implications and the factors which affect the functionality of the finished parts.

This specialization is designed to be an introduction to additive manufacturing (AM) with exposure to six different AM processes. The field of AM can be broadly divided into three elements: process, materials and design. This specialization will provide a broad overview of all three elements, which is an ideal preparation for more advanced courses that dive more deeply into the growing field of AM. This specialization covers build preparation, machine setup, and post-processing requirements for six different AM processes. In addition, learners will explore the cross-cutting aspects of AM, including part orientation, supports, design for additive manufacturing, key process parameters, and mechanical and surface properties. You can see an overview of the specialization from Dhruv Bhate.

This course, Additive Manufacturing, is the third course in the Coursera Specialization, Digital Technologies and the Future of Manufacturing. In this course, learners will be introduced to the concept of Additive Manufacturing, learn how it is applied in manufacturing, and what businesses should consider as they decide to implement this technology. Considerations include the economics of the technology, information technology infrastructure, manufacturing ecosystem partners, the business value of implementing Additive Manufacturing, and what needs to happen across the organization to ensure successful implementation. Learners will hear from industry experts as they share their perspectives on the opportunities and challenges of implementing Additive Manufacturing, how Additive Manufacturing is being implemented in their companies, and insights on the future of this technology within their industry and across manufacturing. The content presented in this course draws on a number of real-life interviews and case studies, and was created through a partnership with Siemens.

Dive into the world of 3D printing with this comprehensive 3.5-hour tutorial led by expert Kyle Houchens. Learn essential techniques for preparing models in Rhino for successful 3D printing, covering crucial topics such as mesh settings, solid model fixing, printing multiple solids, advanced mesh repair, and part thickness. Explore the decision-making process for choosing between hollow and solid prints, and gain insights on selecting the right rapid prototyping service. Master the art of transforming digital designs into tangible objects, whether working with your own creations or preparing models from other sources.

Explore the comprehensive capabilities of 3D printing and additive manufacturing in Fusion 360 through this extensive tutorial series. Dive into FFF print settings, body presets, and support structures, including solid volume and bar support. Master the creation of volumetric lattice structures and learn to generate base plate supports. Discover how to utilize template libraries, edit support structure defaults, and sync part visibility to active setups. Explore advanced features like multi-axis deposition toolpaths and process simulation with post-processing. Learn to integrate with select Flashforge & Makerbot printers using GPX PostProcessor, and understand the new Temperature Tower functionality. Gain insights on designing and manufacturing faster with Formlabs, and delve into parametric mesh editing and reverse engineering tools. Explore remote printing via Ultimaker Digital Factory, evaluate models for FFF manufacture using the Additive Assistant add-in, and connect Fusion 360 to OctoPrint. Master advanced techniques such as using the Arc Fit option for G-Code generation and creating custom machines and post-processors for FFF 3D printing.

In the contemporary dynamic manufacturing era, to produce products that can be easily made and can offer typical competences is of utmost importance. Besides basic manufacturing processes, engineering students and manufacturers needs to bolster their skills in advanced technologies. This course is a step in this direction to make the students to learn design, development, and manufacturing using Rapid Manufacturing technologies. Along with specific Rapid Prototyping techniques, manufacturing concerns such as geometric modelling, design for manufacturing and assembly, developing modular designs, group technology, et cetera are included. Laboratory demonstrations are also induced for practical experience. In the end of this course, students should be able to identify the methods and techniques required to manufacture any model.INTENDED AUDIENCE:Students of all Engineering and Science disciplines.PREREQUISITES:The student should have completed two semesters of UG Engineering or Science program.INDUSTRY SUPPORT :HAL, NAL, SAIL, ISRO

Learn about the basics of selecting process for a mechanical design and the principles of design for Manufacturing What you'll learn: The Criteria based on which a manufacturing process is selected for designProcess compatibility to materials and shapesComparison of processes based on tolerance and costDifference in prototyping and productionCase studies in process selection for design problemsDesign principles employed for designing forged partsDesign principles employed in Design of Casted partsDesign principles used in design of Injection molded plastic parts Design for manufacturing or DFM is a very important practical activity in Mechanical design engineering. Converting concept into designs which can be manufactured and ready for implementation is a key skill in product development. This course attempts to cover the basics of designing for manufacturing including selecting a suitable process based on various criteria and designing for the process to reduce cost and improve ease of manufacturing .Topics covered are Importance of Process selection Parameters and Criteria for selectionComparison of processes Process- Shape matrix Section wall thickness and Tolerance rangesCost associated Part complexity and part costPrototyping vs productionCase studies in process selection Designing for Forging - principles and guidelinesDesigning for Casting - principles and guidelinesDesign for Injection Molding - Principles and guidelines.Exercises to practice The learning outcome of this course is to develop a strong basic comparative understanding of various processes and get started with designing as per certain processes to build DFM skills for mechanical design & product development. Course will be best suitable for Mechanical design engineers who want to level up their DFM knowledge and skills .

Gain valuable insights into effective leadership in Android engineering through this 43-minute tech talk from Android Makers. Explore essential qualities and skills developed over three years as a Lead Android Engineer, covering topics such as communication strategies, team motivation techniques, project management approaches, and maintaining technical proficiency. Discover the importance of learning and development within the Android team at Aircall, and learn strategies for personal and professional growth, including continuing education, mentorship opportunities, and cultivating a growth mindset. Benefit from practical advice and real-world experiences applicable to both seasoned leaders and those new to leadership roles in the Android development ecosystem.