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Process Control Engineer (Mid Level/Senior)
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Process Automation & Simulation Services, Inc.
Birmingham, AL (In Person)
$130,000 Salary, Full-Time
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Job Description
Process Control Engineer (Mid Level/Senior) Process Automation & Simulation Services, Inc. Birmingham, AL Job Details Full-time $105,000 - $155,000 a year 14 hours ago Benefits Paid holidays Disability insurance Health insurance Dental insurance 401(k) Paid time off Vision insurance 401(k) matching Professional development assistance Life insurance Retirement plan Qualifications Teamwork Field service System design Integration testing Project leadership Full Job Description Process Control Consultant (Mid-Level / Senior) About Us Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering high-quality engineering and control system solutions nationwide. We specialize in electrical design and industrial control systems across diverse process and manufacturing industries, partnering with clients to deliver complete solutions from design through startup. Our team works on a variety of projects involving DCS and PLC control systems—including platforms such as Rockwell Automation, Honeywell Experion, Emerson DeltaV, and Schneider Electric (Foxboro)—within a collaborative environment that values technical excellence, practical problem-solving, and hands-on project involvement. Position Overview PASS is seeking Process Control Consultants to support and lead control system design, implementation, and optimization across a range of industrial automation projects. This role offers the opportunity to work directly with clients, contribute to all phases of project execution, and develop practical, high-performance control strategies. Level will be commensurate with experience. Key Responsibilities
- Develop and implement process control strategies for DCS and PLC-based systems
- Configure, program, and troubleshoot control systems (Rockwell, Honeywell, DeltaV, Schneider Foxboro)
- Support system integration, testing, commissioning, and startup activities
- Analyze process performance and implement control improvements and optimizations
- Partner with clients and internal teams to deliver high-quality, practical solutions
- Develop documentation including functional descriptions, control narratives, and test procedures
- Participate in field work, commissioning, and system troubleshooting as required Qualifications Process Control Consultant (Mid-Level)
- 3-7 years of experience in process control, automation, or related field
- Working knowledge of DCS and/or PLC systems (Rockwell, Honeywell, DeltaV, or Schneider Foxboro)
- Experience with control system configuration, basic programming, and troubleshooting
- Understanding of process control fundamentals (PID control, loops, instrumentation)
- Strong problem-solving skills and ability to work collaboratively with project teams Senior Process Control Consultant
- 7+ years of experience in process control and industrial automation
- Advanced experience with DCS/PLC systems, including system architecture and integration
- Proven ability to lead control system design, implementation, and commissioning efforts
- Strong understanding of process dynamics, control strategies, and optimization techniques
- Experience working directly with clients and leading technical discussions preferred
- Ability to mentor junior engineers and consultants and provide technical leadership Compensation & Salary Range
- Process Control Consultant (Mid-Level): $105,000 - $125,000
Senior Process Control Consultant:
$120,000 - $155,000 Actual compensation will depend on experience and qualifications. Benefits- Company-paid medical, dental insurance
- 401(k) with a 100% company match on contributions up to 7.5% of salary
- Paid time off and company holidays
- Life and disability insurance
- Professional development and training opportunities Additional Compensation
- Performance-based bonus tied to company and individual performance
- Overtime or straight-time compensation for hours beyond standard schedules, particularly during commissioning