Process Engineer

Process Engineer

LOCATION

South Windsor, CT TYPE Direct Hire ID CT43-2754495 POSTED Apr 27, 2026 Process Engineer - Aerospace Manufacturing (Special Processes) About the Role We are seeking a hands-on and detail-oriented Process Engineer to support and optimize special manufacturing processes within a high-spec aerospace environment. This role will focus on improving process efficiency, ensuring compliance, and supporting production across thermal spray, chemical processing, and coating operations. This is a great opportunity for an engineer who thrives on the floor, enjoys solving real-time problems, and wants to make a direct impact on quality, throughput, and performance. Key Responsibilities Process Development & Optimization Develop, document, and improve manufacturing processes for: Thermal spray applications Chemical processing (plating, anodizing, passivation) Coating/coding processes Analyze process performance and implement improvements to increase yield and reduce variation Establish and maintain process parameters, control plans, and work instructions Production Support Provide day-to-day engineering support to manufacturing teams Troubleshoot process issues and implement corrective actions quickly Partner with operators, supervisors, and quality teams to maintain production flow Quality & Compliance Ensure processes meet requirements for: Nadcap

ISO 9001

AS9100 Support internal and external audits, including Nadcap audits Assist with root cause analysis and corrective/preventive actions (CAPA) Continuous Improvement Lead or support Lean and Six Sigma initiatives Identify opportunities to reduce scrap, rework, and cycle time Use data analysis tools to drive process improvements New Product Introduction (NPI) Support process development for new parts and programs Conduct feasibility studies and process validations Assist with First Article Inspections (FAI) and production readiness Documentation & Reporting Maintain accurate process documentation and engineering records Track KPIs and report on process performance Ensure compliance with customer specifications and internal standards Qualifications Required Bachelor's degree in Engineering (Mechanical, Chemical, Manufacturing, or related field) 5+ years of experience in process engineering within aerospace or regulated manufacturing Experience with special processes (thermal spray, chemical processing, coatings) Strong problem-solving and troubleshooting skills Experience working in a production environment Preferred Familiarity with Nadcap requirements and audits Lean Manufacturing or Six Sigma experience Knowledge of GD&T and blueprint reading Experience with process validation and control methodologies Familiarity with ERP/MES systems Key Skills Hands-on problem solving Process improvement mindset Strong analytical and data interpretation skills Effective communication across teams Ability to work in fast-paced manufacturing environments Compensation & Benefits Competitive salary (based on experience) Performance-based bonuses Health, dental, vision insurance 401(k) with company match Paid time off and holidays