Process Technician

Process Technician HotRun Inc. Milwaukee, WI Job Details $30 - $42 an hour 1 day ago Benefits Health insurance 401(k) matching Qualifications Press operation Polymers experience in materials engineering

IATF 16949

2016 Robotic systems Fanuc Quality control statistical data analysis Statistical Process Control Engineering process optimization Policy & process development Mentoring Quality assurance within automotive industry Molder Certification Root cause analysis Senior level Implementing lean manufacturing processes Process engineering Automotive manufacturing plant experience New product launch experience Full Job Description Senior Process Technician (Injection Molding)

Sector:

Tier 1 Automotive & High-Precision Electronics The Role As a Senior Process Technician , you will be the technical backbone of our molding department. You are responsible for the setup, stabilization, and optimization of complex injection molding processes for high-tolerance automotive components and precision electronic housings. We are looking for a "Scientific Molder" who goes beyond "turning knobs" to understand the why behind the polymer behavior.

Core Responsibilities Scientific Process Development:

Establish and maintain robust "decoupled" molding processes (Scientific Molding) to ensure consistent part quality and cycle time optimization.

Technical Troubleshooting:

Diagnose and resolve complex molding issues (e.g., flash, splay, short shots, dimensional instability) using root-cause analysis rather than "trial and error." New Product Launch (NPI): Work closely with Engineering during mold trials (sampling) to define the process window and provide feedback on mold design and functionality.

Automation Integration:

Coordinate with the automation team to ensure 3-axis or 6-axis robots (end-of-arm tooling) are synchronized with the press for seamless part extraction.

Quality & Compliance:

Ensure all processes adhere to IATF 16949 and

ISO 9001

standards. Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects.

Mentorship:

Act as a technical lead for junior technicians and operators, fostering a culture of technical excellence and safety.

Key Qualifications Experience:

5+ years of hands-on processing experience in a high-volume injection molding environment (Automotive or Electronics experience preferred).

Technical Mastery:

Strong understanding of RJG, Paulson, or similar Scientific Molding methodologies.

Machine Knowledge:

Proficiency with major press brands (e.g., Engel, Arburg, Husky, Fanuc, or Milacron) and their respective control systems.

Material Expertise:

Deep knowledge of engineered resins (e.g., PBT, Nylon/GF, PC/ABS) and their specific processing requirements.

Tooling Logic:

Ability to identify mold issues (venting, cooling, gate wear) versus processing issues. Preferred Skills & Certifications RJG Master Molder I or II certification is highly desirable. Experience with hot runner systems (Mold-Masters, Yudo, etc.). Familiarity with Lean Manufacturing (5S, Kaizen) and SMED (Single-Minute Exchange of Die) principles to reduce changeover times. Why Join Us?

Cutting-Edge Tech:

Work with the latest in all-electric presses and advanced robotic cells.

Stability:

Long-term career growth within a global Tier 1 supplier.

Comprehensive Benefits:

Competitive hourly rate/salary, overtime opportunities, 401k/RRSP matching, and premium health coverage.