Controls Engineer

Controls Engineer Superior Essex - 3.3 Fort Wayne, IN Job Details 21 hours ago Qualifications Project reporting CAD software Industrial automation Maintaining an organized workspace Human-machine interface (HMI) systems Bachelor's degree in electrical engineering Procedural guides Technical documentation Engineering Bachelor's degree in electrical engineering technology Equipment installation Safety standards in production Electrical switchgear System design Schematic development for electrical drafting Mid-level Improving operational efficiency Industrial equipment troubleshooting Server administration Databases SQL Analysis skills C++ Bachelor's degree in mechatronics Bachelor's degree Continuous improvement Electrical Engineering Technology Electrical building codes 3D printing Engineering Technology Electrical diagnostics Technical writing Electrical troubleshooting Supervisory control and data acquisition (SCADA) Scope management System architecture design Working on electrical projects Manufacturing Commissioning phase involvement Root cause analysis Supplier selection Electrical Engineering Cross-functional collaboration Manufacturing company experience Prototypes Communication skills Project stakeholder communication Python Project scheduling Cross-functional communication New product launch experience Electrical control system design Full Job Description The Controls Engineer is responsible for the design, development, and implementation of advanced automation and control systems supporting magnet wire manufacturing operations. This role combines strong technical expertise with hands-on execution to deliver reliable, scalable solutions that enhance product quality, operational efficiency, and cost performance. This individual plays a key role in defining technical strategies, executing complex projects, and collaborating cross-functionally with engineering and operations teams to advance manufacturing capabilities. Key Responsibilities Design, develop, and implement automation and control systems for new and existing manufacturing equipment Contribute to control system architecture and establish technical standards across projects (PLC, HMI, SCADA, networking) Drive process improvements and equipment innovations to enhance safety, quality, efficiency, and cost performance Execute hands-on technical work including: Electrical system design and integration PLC programming and development of control strategies System troubleshooting and root cause analysis Support new equipment introduction, including evaluation, installation, commissioning, and production launch Evaluate prototype equipment, analyze performance data, and recommend design improvements Design and review electrical schematics using tools such as AutoCAD Electrical Collaborate with mechanical, electrical, and manufacturing teams to ensure effective electro-mechanical system design Develop Bills of Materials (BOMs), support vendor selection, and assist with procurement activities Create and maintain technical documentation, standards, and best practices Support project planning, including scope definition, scheduling, and risk identification Communicate project status, risks, and milestones to stakeholders Promote and adhere to all safety standards while maintaining an organized work environment Required Qualifications Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, Mechatronics, Automation Engineering, or equivalent experience Experience in electrical design, controls engineering, drive coordination, and industrial automation Strong hands-on experience with equipment design, system integration, and troubleshooting Proficiency in electrical schematic design using AutoCAD Electrical or similar tools Advanced problem-solving and analytical skills with a data-driven approach Experience using diagnostic tools such as oscilloscopes and digital multimeters Strong knowledge of electrical codes and safety standards (NEC, NFPA 70E) Proven ability to develop technical documentation and standard operating procedures Strong communication skills and ability to collaborate across functions Ability to manage multiple priorities in a fast-paced environment Willingness to travel up to 40%, including international travel Preferred Qualifications Experience with PLC platforms such as Allen-Bradley, Siemens, Omron, or Keyence Experience with SCADA systems (e.g., Ignition) and SQL/database integration Familiarity with IT/OT infrastructure, including: Server environments and system administration Database management and data architecture Industrial networking and network design Knowledge of facility electrical systems, including: Power distribution and load planning Switchgear and switchboard applications Electrical load and usage analysis Familiarity with mechanical design tools such as SolidWorks Experience with structured text programming and higher-level languages (e.g., Python, C++) Exposure to additive manufacturing (3D printing) Experience in manufacturing or industrial automation environments Success in This Role Delivers high-quality automation solutions that improve equipment reliability and performance Becomes a trusted technical resource for complex troubleshooting and system design Successfully supports new equipment launches and process improvements Builds strong working relationships across engineering, production, and maintenance teams

Additional Details :

Superior Essex is the parent brand of Essex Solutions, Superior Essex Communications, IVA, Lacroix + Kress, Hi-Wire, and Essex Brownell. It has over 3,000 employees in 11 countries, on three continents. Superior Essex is the leading, global provider of magnet wire and is on the forefront of communications fiber application as well as Power over Ethernet (PoE) technology. It is instrumental in creating disruptive technological advancements in the electrification of the automotive, energy, and industrial sectors. Superior Essex is committed to pioneering smart building technology while also setting the pace on sustainability. Superior Essex is Everywhere You Live and Work®. Additional information is available at superioressex.com.