Sr. Controls Engineer

X Facebook Pinterest Copy Link WhatsApp Email Share Share this job Facebook X LinkedIn Email Sr. Controls Engineer Grand Ledge, MI Apply for this job Senior Controls Engineer Lansing, MI $80-100K Role Overview The Senior Controls Engineer is responsible for maintaining and improving PLC-based control systems supporting manufacturing automation and plant-floor instrumentation. This role supports both new and existing equipment, with a heavy focus on troubleshooting, continuous improvement, and production efficiency. The position reports directly to the Maintenance Manager. Key Responsibilities Maintain and support PLC-based automation and control systems for manufacturing operations Troubleshoot electrical and controls issues to support uptime and continuous improvement Collaborate with cross-functional teams on lean manufacturing and production initiatives Develop and support motor drive configurations (servo, VFD, and DC systems) Design electrical, pneumatic, and hydraulic control systems for new and retrofit equipment Provide hands-on plant floor support to diagnose and resolve automation issues Support manufacturing efficiency through system optimization and upgrades Technical Skills & Systems PLC programming and support ABB systems Advanced HMI programming Fanuc and Motoman robotics Motor drives (servo, variable frequency, and DC) Electrical and controls schematics AutoCAD (preferred) MS Office and ERP systems Qualifications Bachelor's degree in Electrical, Controls, Automation, or Mechatronics Engineering Equivalent Controls Engineering experience will be considered 5+ years of Controls Engineering experience in automotive manufacturing Welding assembly facility experience strongly preferred Advanced electrical and mechanical aptitude in a manufacturing environment Strong troubleshooting and problem-solving skills Self-starter who thrives in a fast-paced, hands-on environment Excellent organizational, analytical, and communication skills Experience with Continuous Improvement and Lean Manufacturing methodologies is a plus EOE (including Disability/Veterans) Apply for this job Copy link ✓ Thanks for sharing! Find any service AddToAny More…