Controls Engineer
Job
Actalent
Mebane, NC (In Person)
$133,120 Salary, Full-Time
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Job Description
Job Title:
Controls Engineer Job Description The Controls Engineer is a key technical leader supporting multi-site manufacturing operations through capital projects, automation upgrades, and controls system standardization. This role leads PLC/HMI design, electrical controls integration, vendor coordination, and system commissioning while providing hands-on troubleshooting and technical mentorship. The position plays a critical role in modernizing legacy control systems, improving reliability and safety, and driving continuous improvement across multiple North American manufacturing sites. Travel of approximately 20-30% is required. Responsibilities Lead PLC programming and integration using Rockwell Automation platforms. Develop HMI systems using FactoryTalk View and PanelBuilder32. Migrate legacy PLC/HMI systems to modern architectures like Studio 5000. Design electrical controls, system architecture, and standardization. Manage drive systems including PowerFlex AC drives, DC drives, motors, and servos. Provide controls engineering leadership for multi-site capital projects. Develop electrical/control specifications and cost estimates. Evaluate, select, and integrate vendors. Support commissioning, startup, and system validation. Troubleshoot advanced issues with PLCs, HMIs, drives, sensors, and instrumentation. Provide hands-on support for maintenance and plant engineering teams. Manage control system security and backups using Rockwell AssetCentre. Create and maintain electrical schematics and controls documentation. Use AutoCAD for electrical drawings and version control. Develop and enforce corporate automation standards. Develop and deliver technical training for maintenance and engineers. Collaborate cross-functionally with operations, maintenance, engineering, and EHS teams. Essential Skills 10+ years of manufacturing engineering experience. Proficiency in PLC programming and automation systems. Experience with RSLogix5, RSLogix500, RSLogix5000 / Studio 5000. Expertise in RockwellPLC & HMI.
Experience in capital project ownership (CapEx $3M-$10M). Ability to independently troubleshoot complex automation systems. Strong electrical schematic design and documentation skills. Additional Skills & Qualifications Bachelor's degree in Electrical Engineering or Electrical Engineering Technology. Experience with Ultraware security and authorization systems. Job Type & Location This is a Contract to Hire position based out of Mebane, NC. Pay and Benefits The pay range for this position is $60.00 - $68.00/hr. Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following:- Medical, dental & vision
- Critical Illness, Accident, and Hospital
- 401(k) Retirement Plan - Pre-tax and Roth post-tax contributions available
- Life Insurance (Voluntary Life & AD&D for the employee and dependents)
- Short and long-term disability
- Health Spending Account (HSA)
- Transportation benefits
- Employee Assistance Program
- Time Off/Leave (PTO, Vacation or Sick Leave) Workplace Type This is a fully onsite position in Mebane,NC.
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