Sr. Controls Engineer - Seneca,SC

POSITION SUMMARY

This position will work out of our Seneca, SC campus. The Senior Controls Engineer plays a key role in designing and developing electrical and control systems for manufacturing operations. This role is also responsible for optimizing production efficiency by evaluating performance, identifying areas for improvement, and implementing innovative solutions. Operating within the Drivetrain Systems All-Wheel Drive Engineering matrixed organization, the Senior Controls Engineer collaborates closely with the Engineering Manager to ensure seamless execution of projects. Key Roles & Responsibilities To excel in this position, candidates must demonstrate the ability to perform essential duties effectively. Reasonable accommodations may be provided for individuals with disabilities.

Standard Duites :

Design and develop electrical and control systems for industrial automation. Collaborate with machine vendors to review controls designs, ensuring compliance with BorgWarner standards and timely equipment delivery. Program and configure plant floor data interfaces for traceability. Assist maintenance teams in troubleshooting controls hardware. Provide technical support for production core teams and continuous improvement initiatives. Develop comprehensive work instructions for control processes, including PLCs, automation, and system programming. Contribute to the development of a robust Process Control Plan for production. Design control systems that align with plant initiatives, including CO2 reduction efforts. Ensure manufacturing, installation, and operational testing conform to functional specifications and customer requirements. Perform additional duties as assigned.

Preferred Knowledge & Skills:

Strong proficiency in Windows/Microsoft-based applications. Experience in Allen Bradley and/or Siemens PLC programming. Skilled in Electrical AutoCAD. Expertise in robot programming (Fanuc, Kuka, ABB). Vision system programming knowledge. CNC programming experience. Familiarity with torque fastening systems. Understanding of Ignition traceability. Basic SQL knowledge. Networking with various communication protocols

• Familiarity with safety standards for industrial equipment (OSHA, NFPA, etc.).
• High level of interpersonal skills to work effectively with others.

Additional Information:

Occasional travel required (up to 5%).

Safety and Physical Requirements:

• All employees must adhere to safety policies and procedures.
• Personal protective equipment (PPE) must be worn in designated areas.
• Occasional lifting of up to 35 lbs. at shoulder height. Key Competencies 1. Safety Awareness 2. Initiative & Problem-Solving 3. Decision-Making & Judgment 4. Team Collaboration & Interpersonal Skills 5. Reliability & Attendance Education & Experience
• BS in Electrical Engineering or Electro-Mechanical Engineering or equivalent technical education and experience.
• 3+ years experience as Controls Engineer EEO Statement "BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.

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Job Type:

Full-time Pay:

$85,000.00 - $124,000.00 per year

Benefits:

401(k) 401(k) matching Dental insurance Employee assistance program Employee discount Flexible schedule Flexible spending account Health insurance Health savings account Life insurance Paid time off Parental leave Professional development assistance Referral program Relocation assistance Retirement plan Tuition reimbursement Vision insurance Application Question(s): What is your desired base salary?

Education:

Bachelor's (Preferred)

Experience:

Controls :

4 years (Required)

Work Location:

In person