Senior Controls Engineer
Job
MAU Workforce Solutions
Charleston, SC (In Person)
Full-Time
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Job Description
Senior Controls Engineer
Engineering
Charleston
, South Carolina
MAU is hiring a Senior Controls Engineer for our client Bosch in Charleston, SC. As a Senior Controls Engineer, you will design, program, implement, and commission complex industrial control systems with a strong focus on CoDeSys-based PLC automation in a manufacturing environment. This is a direct-hire opportunity.
Benefits Package
- 1st shift: Monday - Friday
- Health benefits
- Competitive salary
- Paid time off, personal days, and company holidays
- Paid parental leave
- 401(k) with company match
- Bosch Defined Contribution Retirement Plan
- Student debt retirement savings match
- Profit-sharing bonus potential
- Medical, dental, and vision coverage
- On-site cafeteria
- On-site employee store discount Shift Information
- 1st shift: Monday - Friday Required Education and Experience
- Bachelor's degree in Electrical Engineering, Mechatronics Engineering, Computer Engineering, or a related engineering field
- 7+ years of progressive experience in industrial controls design, programming, and commissioning
- 3+ years of hands-on CoDeSys programming experience General Requirements
- Strong expertise in
IEC 61131-3
programming languages such as ST, FBD, LD, and SFC- Experience with industrial networking protocols including EtherCAT, PROFINET, Modbus TCP/IP, CANopen, and Ethernet/IP
HMI/SCADA
development and integration experience- Knowledge of electrical control panel design principles and safety standards
- Experience with industrial safety systems
- Familiarity with AutoCAD Electrical, EPLAN, or similar CAD software
- Ability to read complex electrical schematics and mechanical drawings
- Strong understanding of manufacturing processes, OEE, cycle time, and throughput
- Proven leadership, troubleshooting, communication, and mentoring skills Essential Functions
- Lead the design and specification of complex control systems, including PLCs, HMIs, drives, sensors, actuators, and network architecture
- Develop control strategies, safety interlocks, and operational sequences for manufacturing processes
- Program, test, and debug PLC logic using CoDeSys
- Build reusable libraries, function blocks, and structured text routines
- Integrate fieldbus protocols within the CoDeSys environment
- Develop and support
HMI/SCADA
applications for operator usability and process visibility- Lead on-site commissioning, testing, tuning, and startup activities
- Troubleshoot advanced hardware and software issues in live manufacturing environments
- Collaborate with cross-functional engineering teams to resolve integration challenges
- Create and maintain technical documentation, including specifications, test plans, and as-built drawings
- Ensure compliance with applicable industry and safety standards
- Lead technical project activities, including scope, scheduling, and resource planning
- Mentor junior controls engineers
- Identify opportunities for process improvement, standardization, and cost reduction
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