Sr. Mechanical Design Engineer, Thermal HVAC

Sr. Mechanical Design Engineer, Thermal HVAC Tesla Motors, Inc. 91,600 - 195,600 USD paid holidays, flex time, 401(k) United States, California, Fremont Apr 12, 2026
What to Expect Tesla Motors is seeking a talented Mechanical Engineer to join the Vehicle Engineering Team, focusing on the design of the Supermanifold Assembly, a critical component of the Tesla heat pump system. This role involves creating innovative heating and cooling components and systems that prioritize efficiency, performance, reliability, and safety. Collaboration with quality, service, manufacturing, validation, and purchasing teams, as well as external suppliers, will be essential to deliver outstanding vehicles that redefine the automotive industry. What You'll Do
Design and package thermal system components to meet system and vehicle requirements while optimizing for efficiency, cost, weight, manufacturability, and serviceability
Manage suppliers and projects to ensure timely program deliverables within budget
Develop component and system-level requirements based on vehicle-level requirements and customer experience
Lead the creation of component specifications, DFMEA, and other technical design documents
Develop and execute component and subsystem design verification plans and test methods to validate adherence to requirements
Ensure vehicles conform to all motor vehicle safety standards governing thermal system operation
Support vehicle programs through the entire lifecycle, including spec development, prototype builds, vehicle testing, and production What You'll Bring
Degree in Mechanical Engineering, or equivalent experience
Minimum 3 year of full-time or internship experience with a strong track record in design and building
Demonstrated ability to solve complex design problems under tight timing constraints
Strong design, packaging, and 3D modeling skills with proficiency in CATIA preferred
Passion for electric vehicles and energy efficiency
Adaptability to thrive in a fast-paced and dynamic work environment
Knowledge of mechanics, structure design, thermodynamics, heat transfer, and fluid dynamics Compensation and Benefits
Benefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire: Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation
$91,600 - $195,600/annual salary + cash and stock awards + benefits Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.