Manufacturing Engineer

Manufacturing Engineer at Aegis Worldwide Manufacturing Engineer at Aegis Worldwide in Itasca, Illinois Posted in about 24 hours ago.

Type:

full-time

Job Description:

Aegis is partnered with a precision machining manufacturer that has been producing complex machined components for aerospace, defense, and industrial applications since 1965. The company is currently entering a significant growth phase under new ownership and is investing heavily in expanding operations, improving processes, and scaling production. This is an opportunity to join a growing machine shop where engineering has a direct impact on throughput, efficiency, and future success. They are seeking a hands-on Manufacturing Engineer with strong Swiss machining and PartMaker experience to serve as the technical bridge between engineering and production. This is not a desk-only engineering role. The ideal candidate will own the process from programming through setup, prove-out, optimization, and production handoff.

Responsibilities:

Create and optimize PartMaker programs for Star Swiss machines Develop high-efficiency multi-channel programs and optimize synchronization and cycle times Lead setup and prove-out activities for new and complex parts Set tooling, align guide bushings, and support machine setup on Star Swiss equipment Support setup and programming activities on Takisawa and Haas lathes Verify process stability, tool life, and production readiness before releasing jobs to production Select tooling and implement process improvements to maximize throughput and quality Troubleshoot machining issues including chatter, tool life concerns, offsets, and dimensional challenges Support and mentor setup personnel on the production floor Collaborate with engineering and manufacturing teams on process improvements and DFM initiatives

Requirements:

5+ years of CNC machining experience 3+ years of Manufacturing Engineering experience within machining environments Strong PartMaker programming experience Hands-on experience with Star Swiss machines (SR, SB, or SV Series) Experience with Takisawa and Haas lathes Strong understanding of Fanuc and Haas controls Ability to edit G-Code and create custom macros Experience holding tight tolerances and interpreting complex blueprints Strong troubleshooting and process optimization skills

Preferred Experience:

High-mix, low-volume machining environments Aerospace, defense, or precision machining industries DFM experience Experience mentoring machinists or setup personnel High-pressure coolant and advanced tooling strategies Why This Opportunity? Company positioned for significant growth under new ownership Highly visible role with direct impact on production performance Opportunity to become the technical expert for Swiss machining operations Family-oriented culture with long-term growth plans Work with complex, precision-machined components across multiple industries This is an excellent opportunity for a Manufacturing Engineer who enjoys being on the shop floor, solving technical challenges, and driving machining performance in a growing precision manufacturing environment.