Job Description
Principal Manufacturing Engineer at Swan EndoSurgical Inc. Principal Manufacturing Engineer at Swan EndoSurgical Inc. in Hyde Park, Massachusetts Posted in about 22 hours ago.
Type:
full-time Job Description:
Job Title :
Principal Manufacturing Engineer Job Summary :
We are seeking a Principal Manufacturing Engineer to partner closely with R D in developing complex robotic capital equipment. This role is responsible for translating design intent into manufacturable, testable, and scalable systems from early concept through First-in-Human and beyond. It includes defining and building the manufacturing system and production approach from the ground up, with a clear focus on cost of goods and scalability. This role combines hands-on build support with system-level manufacturing leadership. The individual will work side-by-side with engineering during key builds and debugging efforts, while also establishing scalable manufacturing processes, optimizing cost of goods, and influencing design decisions in real time. What You'll Do :
Embed with R D to influence design for manufacturability, assembly, test, and serviceability (DfX) from early development Define and build the manufacturing system and production approach from the ground up, including line design, process flow, and material flow Drive design and process decisions to meet the target cost of goods (COGS) while maintaining performance and quality requirements Lead hands-on support of engineering builds, including assembly, troubleshooting, and process iteration Define and develop build processes, work instructions, and core manufacturing documentation (DMR elements) Establish manufacturing test strategy, including integration of test methods into builds Identify and mitigate manufacturing and supply chain risks, including long-lead components and supplier readiness Drive system-level problem solving across mechanical, electrical, and software interfaces Partner with Quality to ensure appropriate application of design controls without slowing development velocity Support development of the long-term manufacturing strategy Skills and Abilities:
Technical Skills:
Strong understanding of medical device manufacturing processes, DfX principles, and system integration for complex electromechanical products. Analytical Skills :
Ability to analyze and solve complex system-level problems across mechanical, electrical, and software domains Communication Skills:
Strong verbal and written communication skills to influence cross-functional teams and document processes clearly Teamwork:
Ability to work collaboratively with R D, Quality, and Supply Chain in a fast-paced environment Adaptability:
Comfortable operating in an evolving environment with shifting priorities and high ambiguity What you Bring :
Required:
Education:
Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, or related field Experience:
10+ years of manufacturing engineering experience, including work in medical devices and complex electromechanical systems (robotics, capital equipment, or similar) Experience influencing design and manufacturing decisions to achieve cost targets (COGS) and scalability Experience using statistical or data analysis tools (e.g., Minitab, JMP or similar) for process analysis, capability, and problem solving Hands-on experience supporting early-stage builds and system integration Strong understanding of DfX principles (DFM, DFA, DFT, serviceability) Experience working within design controls (DMR, DHR, traceability) in a regulated environment Demonstrated ability to troubleshoot and resolve system-level issues across mechanical, electrical, and software domains Experience developing build processes, work instructions, and early manufacturing/test methods Proficiency with CAD tools (e.g., SolidWorks) to support DfM, layouts, or fixture design Demonstrated ability to operate effectively in cross-functional, fast-paced development environments Preferred:
Advanced degree in Engineering or related field Experience supporting products from concept through FIH and early production Background in robotics, motion systems, or complex capital equipment Experience with test method development and validation (TMD/TMV) Familiarity with supplier development and early-stage sourcing in regulated environments Six Sigma or similar process improvement certification Work Environment:
Travel requirement: ~10-20% to support suppliers, builds, and development activities This position operates in a professional office and lab environment The work setting is fast-paced and energetic Employees typically work at a desk or workstation using standard office equipment such as computers, phones, printers, and collaboration tools The role also includes time in lab or build environments supporting hands-on system assembly, integration, and troubleshooting The role may involve extended periods of sitting, regular use of a computer, and occasional meetings, both in person and virtual, with flexibility required to support key milestones and deadlines
