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Controls Engineer

Job

Confidential

Durham, NC (In Person)

$120,000 Salary, Full-Time

Posted 1 week ago (Updated 2 days ago) • Actively hiring

Expires 6/28/2026

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Job Description

Controls Engineer - Embedded Customer SupportOverview We are a national robotics and automation firm seeking a Controls Engineer to serve as a full-time embedded resource at one of our largest customer accounts. This individual will act as the primary controls authority on-site and will be responsible for all automation projects and support activities the customer assigns. This is a fast-paced, high-ownership role requiring strong technical expertise, urgency, and the ability to work independently while representing our company directly to the customer. The majority of work involves conveyor systems, ASRS equipment, and material handling automation.
Required Work Schedule:
Night Shift 6PM to 6AM 2-2-3 biweekly schedule (2 days on, 2 off, 3 on, 2 off, 2 on, 3 off) Every other weekend is required. Key Responsibilities Serve as the lead and primary controls engineer embedded at a customer site. Own and execute all automation and controls projects assigned by the customer. Design, program, debug, and support PLC-based control systems for conveyor and ASRS equipment. Troubleshoot and optimize existing automation systems to minimize downtime and improve performance. Develop, maintain, and troubleshoot HMI and SCADA systems. Configure and integrate motion control systems, including servo motors, VFDs, and drives. Support commissioning, startups, upgrades, and system modifications. Create, review, and interpret electrical schematics and field wiring documentation. Program and troubleshoot robotic systems (FANUC preferred). Work with industrial communication protocols such as EtherNet/IP. Collaborate with customer stakeholders, mechanical engineers, electricians, and internal project teams. Provide clear technical communication and documentation to both the customer and internal teams. Required Skills & Experience Strong proficiency in PLC programming, primarily Allen‑Bradley. Extensive experience with conveyor systems, material handling automation. Experience with motion control systems, including servos, VFDs. Solid understanding of industrial sensors (photoelectric, inductive, capacitive, ultrasonic). Ability to read, modify, and create electrical schematics. Advanced troubleshooting and problem-solving skills in live production environments. Experience integrating machine vision systems (Cognex, Keyence, IRVision). Knowledge of industrial networking and communication protocols: EtherNet/IP Modbus No Travel required for this job Nice-to-Have Skills Robotic programming experience (FANUC). SCADA development experience (Ignition, FactoryTalk View, Wonderware). Experience with AutoCAD Electrical or EPLAN. Exposure to Industrial IoT (IIoT) and Industry 4.0 initiatives. Background in manufacturing, packaging, logistics, or distribution automation. Work Environment & Expectations This role is primarily on-site at the customer facility as an embedded engineer. You will function as a trusted technical partner to the customer. No travel A strong sense of urgency, ownership, and professionalism is essential.
Compensation & Benefits Salary Range:
$95,000 - $145,000 per year (based on experience) Full-time, salaried position
Benefits Include:
Health, dental, and vision insurance starting the 1st of the month after hire Health Savings Account (HSA) option Generous paid time off (vacation and sick leave) Paid holidays 401(k) retirement savings plan Ongoing professional development opportunities Why Join Us We value teamwork, accountability, and technical excellence. If you enjoy taking ownership, working directly with customers, and solving complex automation challenges in real-world environments, this role offers long-term stability and impact. Apply today to join a growing automation team supporting industry-leading systems.
Job Type:
Full-time Benefits:
401(k) Dental insurance Flexible schedule Health insurance Health savings account Life insurance Paid time off Referral program Relocation assistance Vision insurance
Experience:
PLC Programming:
7 years FANUC robot programming: 4 years (Required)
AutoCAD:
4 years (Required)
Work Location:
In person
Pay:
$80,237.56 - $145,630.18 per year
Benefits:
401(k) Dental insurance Health insurance Life insurance Paid time off Vision insurance
Work Location:
In person