Automation Controls Engineer

Automation Controls Engineer Somerset, NJ Full-TimeOn-Site$130,000 - $150,000 /yr Posted May 22, 2026 Automation Controls Engineer Position Overview The Automation Engineer will design, implement, commission and support manufacturing automation systems to improve production efficiency, quality and reliability. This role owns PLC and robot control systems, HMI and vision integrations, MES connections, and the execution of FAT/SAT and cell installations. The engineer will lead cell integration and capital improvement projects, working closely with operations, quality, and project teams to deliver robust automation solutions across multiple production cells and facilities. Key Responsibilities Design, program, debug and maintain PLC control systems (Allen-Bradley/Rockwell, RSLogix 5000/Studio 5000) for new and existing production cells. Integrate and program industrial robots (Fanuc) and coordinate robot-to-cell communications and safety systems. Develop and configure HMIs and operator interfaces for intuitive machine operation and troubleshooting. Implement and support vision inspection systems to ensure product quality and process verification. Configure and maintain Ignition

SCADA/HMI

systems and integrate with plant networks and MES. Lead and execute Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT); prepare test plans, protocols and acceptance documentation. Perform cell integration activities including wiring, I/O verification, commissioning, and start-up support for cell installations. Manage automation and capital improvement projects: scope definition, scheduling, resource coordination, cost tracking and stakeholder communication. Integrate automation systems with Manufacturing Execution Systems (MES) for data collection, traceability and production control. Create and maintain design documentation, control narratives, P&IDs where applicable, PLC/HMI code libraries, and change control records. Troubleshoot production issues, perform root cause analysis and implement corrective actions to minimize downtime. Provide training and technical guidance to maintenance and operations staff; support continuous improvement initiatives and standardization across cells. Qualifications Bachelors degree in Electrical, Controls, Mechanical Engineering or equivalent technical experience. 5+ years of hands-on experience in manufacturing automation, including PLC programming and robot integration. Strong experience with Allen-Bradley PLC platforms and RSLogix 5000/Studio 5000 programming environment. Proven experience integrating and programming Fanuc robots and related communication protocols. Experience developing and maintaining HMIs and operator interfaces. Practical experience with machine vision systems and inspection integration (e.g., Cognex, Keyence or similar). Experience configuring and using Ignition SCADA or similar SCADA platforms. Experience planning and executing FATs, SATs and cell installations, including wiring and I/O verification. Demonstrated experience with MES integration and data exchange between controls and enterprise systems. Project management experience managing capital improvement projects, including budgeting and scheduling. Strong troubleshooting, documentation and change management skills; familiar with validation and regulatory documentation where applicable. Excellent communication and collaboration skills; able to work cross-functionally and coordinate contractors and vendors. Willingness to travel to multiple facilities and support hands-on commissioning and installations. Nice to have: experience in metal stamping processes and/or medical device manufacturing. Benefits Vacation/PTO Medical Dental Vision 401k For this position you must be currently authorized to work in the United States. We do not sponsor for this position. Preferred Skills MESPLCsRSLogix 5000FanucHMIsAllen BradleyVision SystemsIgnitionFATCell Integration Kylie Mullins is recruiting for this position Email me your resume to apply for this job Kylie Mullins is also recruiting for these positions Automation Controls Engineer Somerset, NJ Full-Time$130,000 - $150,000 /yr

Job ID:

KM16-1987778

This job was posted on May 22, 2026 and last updated on May 22, 2026. Everforth CyberCoders is an Equal Employment Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, sexual orientation, gender identity or expression, national origin, ancestry, citizenship, genetic information, registered domestic partner status, marital status, status as a crime victim, disability, protected veteran status, or any other characteristic protected by law. Our hiring process includes AI screening for keywords and minimum qualifications. Recruiters review all results. Everforth CyberCoders will consider qualified applicants with criminal histories in a manner consistent with the requirements of applicable state and local law, including but not limited to the Los Angeles County Fair Chance Ordinance, the San Francisco Fair Chance Ordinance, and the California Fair Chance Act. Everforth CyberCoders is committed to working with and providing reasonable accommodation to individuals with physical and mental disabilities. Individuals needing special assistance or an accommodation while seeking employment can contact a member of our Human Resources team at Benefits@CyberCoders.com to make arrangements.