Senior Extrusion Tooling Engineer / Plastic Profile Specialist

Senior Extrusion Tooling Engineer / Plastic Profile Specialist Up to $90,000 Base Salary • Kohler, WI Area • 100% Onsite (Direct Growth Track) Join a thriving, ISO-certified plastics manufacturing leader with a 20-year average employee tenure Take technical ownership of complex, multi-polymer tool development using state-of-the-art design technology

EXPERIENCE

3+ Years of Dedicated Success Designing and Engineering Profile, Co-Extrusion, and Tri-Extrusion Tooling

TECHNICAL MASTERY

Strong background in extrusion processing and hands-on tool tuning/troubleshooting

SOFTWARE

Active proficiency with Mastercam and Fusion 360 for high-precision design and tool pathing

COMPENSATION

Up to $90,000 Base Salary (Depending on technical depth) + Premium Corporate Benefits Package

WORK TYPE

Full-Time, Permanent, W-2 (100% Onsite role with exceptional corporate flexibility)

GROWTH PATH

Strategic role designed with a direct path to a Department Head/Leadership position if desired

LOCATION

Kohler, WI area (Must reside within a 45-minute drive of the facility; No relocation assistance available)

COMPLIANCE

Must be a United States Citizen or Green Card holder If you are a specialized tooling engineer who wants to escape rigid corporate politics and plant your roots in a technologically advanced, stable, and deeply flexible environment, this lead seat is built for you. Our client is a premier, ISO-certified custom plastics manufacturer that designs and engineers high-performance extrusion products for a highly diversified global customer base. Because they serve a wide array of resilient macro-industries, the company enjoys complete economic stability and continuous year-over-year growth. Profits are heavily and transparently reinvested back into the facility, ensuring you are always working with current, cutting-edge software and equipment. The culture is fiercely employee-friendly, resulting in an astounding average staff tenure of 20 years. This newly created position is open due to expanding market demand and offers a clear, structured runway to step into a Department Head position, allowing you to build and lead a team over time. What You Will Be Doing Engineering custom plastic extrusion tooling and complex die geometries for specialized profile extrusion, co-extrusion, and tri-extrusion applications Directing and managing the full lifecycle of tooling assets—from initial concept design and building to physical modification, deployment, and ongoing maintenance Partnering directly with production floor teams to troubleshoot complex processing variables, optimize melt streams, and improve throughput efficiencies Providing high-level technical guidance, documentation, and hands-on assistance to machine operators, setup technicians, and internal toolmakers Adjusting, tuning, and optimizing extrusion tooling and calibration components during development phases to ensure 100% part conformance to precise client dimensions

What We Are Looking For Tooling Precision:

3 or more years of dedicated professional experience designing profile extrusion, co-extrusion, and tri-extrusion tooling from scratch

Processing Acumen:

A minimum of 3 years of hands-on extrusion processing experience, giving you a deep mechanical understanding of how die designs affect plastic flow and physical part properties

Software Fluency:

Solid background utilizing Mastercam and Fusion 360 to generate precise 3D data and streamlined tooling parameters

Professional Reliability:

A rock-solid, dependable work history that demonstrates career longevity and multi-year commitments at prior employers

Leadership Mindset:

A proactive, team-oriented communicator who can easily collaborate across engineering, tooling, and shop-floor manufacturing grids Please apply here or at impactsolutions.com/opportunities where you can see and apply for any of our open positions.