Sr. Controls Engineer

Sr. Controls Engineer Tesla - 3.3 Grand Rapids, MI Job Details Full-time 21 hours ago Benefits Commuter assistance Health savings account AD&D insurance Paid holidays Disability insurance Health insurance Dental insurance Flexible spending account Flextime Adoption assistance Employee assistance program 401(k) matching Employee discount Benefits from day one Pet insurance Qualifications Industrial automation Engineering process optimization Process improvement Industrial equipment troubleshooting Manufacturing engineering Hydraulics Manufacturing company experience Full Job Description What to Expect Tesla is seeking a highly experienced Sr. Controls Engineer, to join our vehicle manufacturing engineering team at TGR Grand Rapids, Mi. In this senior role, you will lead the design, optimization, implementation, and sustaining of metal forming equipment's controls functions and processes for production of vehicle components for models like Model Y, Cybertruck, Semi and future programs. You will drive efficiency, quality, and innovation in press and automation design, installation, commissioning, and collaborate with cross-functional teams to ensure seamless integration of our automated manufacturing lines. This position requires deep expertise in Control systems and process improvements to support Tesla's mission of accelerating the world's transition to sustainable energy. What You'll Do Design, implement, and improve stamping press controls packages and automation processes for highest safety, quality, and efficiency while reducing overall cost Collaborate with product & die engineering teams on DFM of various components to allow for an efficient manufacturing process Commission production processes and equipment using factory and site acceptance testing Support make vs. buy, and ROI analyses as required, while validating external components suppliers using industry standards Collaborate with external vendors and internal stakeholders to conduct design reviews of the production equipment throughout the development process Support and develop the onsite Maintenance teams in their knowledge of automated cells, robotic programming, and electrical trouble shooting of equipment What You'll Bring Degree in Mechatronics Engineering, Industrial Engineering, Electrical Engineering or equivalent experience 4+ years of experience in manufacturing engineering, with a focus on stamping equipment (e.g. automotive or aerospace) 4+ years of experience in stamping press operations, including equipment design, hydraulic/servo systems, and material handling for metals like aluminum and steel 4+ years of experience with engineering tools and software, such as CAD (e.g., SolidWorks, AutoCAD, E Plan), simulation software (e.g., KUKA. Sim, ROBOGUIDE , Siemens PLS), and PLC programming (e.g., Allen-Bradley, Siemens) 4+ years of experience in with industrial automation, including robotics (e.g., Fanuc, KUKA), vision systems, and communication protocols (e.g., Ethernet, Profinet) Excellent problem-solving skills with a track record of resolving equipment issues in 24/7 production settings Requires domestic travel up to 5% and international travel up to 5% to support design reviews, equipment acceptance testing and global equipment installation efforts Employer will accept any suitable combination of education, training, or experience Compensation and Benefits Benefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire: Medical plans > plan options with $0 payroll deduction Family-building, fertility, adoption and surrogacy benefits Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA Healthcare and Dependent Care Flexible Spending Accounts (FSA) 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits Company paid Basic Life, AD&D Short-term and long-term disability insurance (90 day waiting period) Employee Assistance Program Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays Back-up childcare and parenting support resources Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance Weight Loss and Tobacco Cessation Programs Tesla Babies program Commuter benefits Employee discounts and perks program Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws. Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.