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Upholstery - Seat Tech

Job

Aviation Consulting Experts, Inc.

Wichita, KS (In Person)

Full-Time

Posted 2 weeks ago (Updated 4 days ago) • Actively hiring

Expires 7/24/2026

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Job Description

Upholstery - Seat Tech
Job Description:
Job Summary We are seeking an experienced Aircraft Seat Technician to join our corporate aircraft interior team. The successful candidate will specialize in the disassembly, overhaul, re-foam, re-cover, and re-installation of crew and passenger seats for business jets. Youll own the full seat process from frame to final fit, ensuring perfect comfort, function, and finish while meeting FAA flammability and 16g compliance requirements. Key Responsibilities Seat Teardown & Rebuild Disassemble corporate aircraft seats, divans, and jumpseats down to frame level; catalog hardware, placards, and components for reassembly Inspect seat structures, recline/leg rest/tracking mechanisms, and safety belts for wear, damage, or SB/AD compliance; coordinate repairs with mechanical team Rebuild seat assemblies including new foam shaping, suspension systems, fire-blocking layers, and lumbar/knee bolster installations Foam & Comfort Work Contour, shape, and bond multi-density foam per engineering drawings and ergonomic specs to achieve proper sit profile and comfort Install Dacron, silk film, PUD, and fire-block as required; verify foam assemblies pass burn and egress requirements Cover Installation & Fit Install sewn leather, vinyl, and UL fabric covers onto seat assemblies, ensuring wrinkle-free fit, crisp edges, correct pattern match, and hidden attachment Perform final detail work: hand-close seams, install welting/piping, align stitching to frame features, and set seatback shrouds, arm caps, and headrests Function-test all seat mechanisms after cover install: recline, swivel, tracking, leg rests, and TTOL positions Removal & Installation Remove and reinstall completed seat units in aircraft while protecting leather, wood, and adjacent finishes; torque and safety hardware per AMM Verify proper fit to seat tracks, electrical connections for powered seats, and placard placement per
FAR 25.853
Quality & Compliance Inspect all seat work for craftsmanship, comfort, mechanism function, seam alignment, and cosmetic defects Ensure all materials, foams, and cover assemblies meet FAA burn requirements with full traceability Complete work orders, 8110-3 references, return-to-service paperwork, and material trace tags accurately Communication Work directly with upholstery, sewing, and engineering teams on foam mods, cover fit issues, and customer change requests Communicate status, squawks, and ETAs to team leads and project managers; interface with customers during installs/delivery Requirements Experience 3+ years hands-on experience building corporate or general aviation aircraft seats required Technical Skills Expert ability to read seat-specific engineering drawings, CMMs, work instructions, and foam templates Proficient with pneumatic hog-ring tools, staple guns, foam saws/shapers, adhesives, and hand tools for seat assembly Deep knowledge of FAA Part 25 flammability, 16g HIC requirements, approved materials, and burn testing processes Understanding of seat belt/OEM mechanism overhaul and functional rigging Strong pattern fit and cover installation skills on complex compound curves Core Competencies Exceptional attention to comfort, aesthetics, and mechanical function Ability to diagnose and solve fit, wrinkle, or mechanism issues without supervision High level of craftsmanship &8212; seats are the most touched item in the cabin Works well under deadline in AOG or delivery-driven environments Performance Expectations
Quality Workmanship:
Zero defects on delivery; seats function smoothly, look perfect, and pass customer acceptance first time
Efficiency:
Meet budgeted hours for seat shipsets; minimize rework and material waste
Safety:
PPE, adhesive/solvent handling, and lock-out/tag-out procedures during R&R
Customer Service:
Treat every seat like its for your own aircraft &8212; comfort and presentation matter Work Environment
Schedule:
Flexible schedule required, including evenings/weekends for project milestones and AOG calls
Physical Demands:
Lift 50+ lbs, maneuver complete seat assemblies, bend/kneel in cabins, and perform repetitive handwork for 8+ hours
Travel:
May travel with aircraft for on-site seat installations, removals, or field repairs Why ACES Time and a half overtime pay Full max per diem benefits Paycheck advances Vacation bonus Life insurance Referral bonus program 401K 6 paid holidays Now (Job and company information not to be copied, shared, scraped, or otherwise disseminated/distributed without explicit consent of ) Now Job Info Location Wichita, Kansas, United States Type Permanent Company Details Aviation Consulting Experts, Inc. 1953 Golden Heights Rd, Ste 1901 Fort Worth, Texas 76177 USA aviationaces.net 86 Open Jobs Available Aviation Consulting Experts, Inc. ACES mission is to provide our clients the very best to complete aircraft programs and projects while saving time and money.
Benefits:
upon request