Upholstery - Sewing Tech

Upholstery - Sewing Tech

Job Description:

Job Summary We are seeking an experienced Aircraft Sewing Technician to join our corporate aircraft interior team. The successful candidate will specialize in precision cutting, sewing, and assembly of premium leather, fabric, and vinyl soft goods for business jet interiors. Youll be the go-to expert for stitching, seam integrity, and pattern matching, delivering flawless craftsmanship that meets FAA flammability standards and exacting customer expectations. Key Responsibilities Sewing & Assembly Operate single-needle, double-needle, and specialty industrial sewing machines to fabricate seat covers, divan cushions, armrests, headliners, side panels, and other cabin soft goods Cut, sew, and fit leather, vinyl, UL fabric, and foam assemblies per engineering drawings, cut files, and customer-approved patterns Execute French seams, top-stitching, welt/piping, pleating, quilting, and decorative stitch patterns with consistent tension and alignment Pattern & Material Work Perform pattern layout for optimal material yield; inspect hides and fabrics for defects prior to cutting Mark, cut, and prep materials using manual and automated cutting tools while maintaining grain direction and pattern match Shape foam, add Dacron/silk film, and prep substrates to achieve proper loft, contour, and hand feel before cover installation Installation Support Install finished sewn covers onto seat frames, divans, and panels, ensuring wrinkle-free fit, proper tension, and hidden fasteners Assist with removal and protection of interior components during cover changeouts; protect adjacent finishes during R&R Quality & Compliance Inspect all stitching for SPI, seam allowance, thread breakage, puckering, and alignment; rework as needed to meet spec Verify materials and constructions comply with FAA burn requirements and company traceability procedures Complete work orders, material traceability tags, and logbook entries accurately and on time Communication Coordinate with upholsterers, trimmers, and team leads on schedule, fit issues, and material selections Flag pattern or engineering discrepancies early and propose solutions Requirements Experience 3+ years of industrial sewing experience, with 2+ years in corporate or general aviation aircraft interiors preferred Technical Skills Expert proficiency with Juki, Consew, Adler, or similar industrial walking-foot and post-bed machines Ability to read and interpret technical drawings, work instructions, sewing templates, and cut files Strong knowledge of thread types, needle sizes, SPI standards, and leather/fabric behavior during sewing Familiarity with FAA flammability requirements, burn certs, and approved thread/adhesive systems for aircraft Skilled in foam shaping, hand tools, skiving, and pattern matching across hides and dye lots Core Competencies Exceptional attention to detail and stitch consistency Strong hand-eye coordination and ability to perform detailed handwork for extended periods Clear communication and customer-focused mindset Able to work independently to meet deadlines and as part of a crew on major completions Performance Expectations

Quality Workmanship:

Zero-defect stitching, consistent seams, and covers that fit first time with no rework

Efficiency:

Meet TAKT times and scheduled hours for cover sets; minimize material waste

Safety:

PPE and ventilation requirements when using adhesives, solvents, and cutting tools

Customer Service:

Maintain a professional appearance of all visible stitching &8212; its what the client sees and touches Work Environment

Schedule:

Flexible schedule required; evenings/weekends during major projects or AOG support

Physical Demands:

Lift 50 lbs, bend/kneel, work in confined cabin spaces, perform repetitive sewing motions for 8+ hours

Travel:

May travel with aircraft for on-site cover installations or removals Why ACES Time and a half overtime pay Full max per diem benefits Paycheck advances Vacation bonus Life insurance Referral bonus program 401K 6 paid holidays Now (Job and company information not to be copied, shared, scraped, or otherwise disseminated/distributed without explicit consent of ) Now Job Info Location Wichita, Kansas, United States Type Permanent Company Details Aviation Consulting Experts, Inc. 1953 Golden Heights Rd, Ste 1901 Fort Worth, Texas 76177 USA aviationaces.net 86 Open Jobs Available Aviation Consulting Experts, Inc. ACES mission is to provide our clients the very best to complete aircraft programs and projects while saving time and money.

Benefits:

upon request