Maintenance & Reliability Manager

Maintenance & Reliability Manager at Ecore International Maintenance & Reliability Manager at Ecore International in Lancaster, Pennsylvania Posted in 7 days ago.

Type:

Full-Time Job Description:

1st Shift | $125,000-$140,000 | Onsite Job Summary We are seeking an experienced Maintenance & Reliability Manager to lead maintenance operations across capital‑intensive, heavy manufacturing environments. This critical leadership role is responsible for driving world‑class equipment reliability, developing a robust Total Productive Maintenance (TPM) program, and leading a large team of skilled maintenance professionals. The Maintenance & Reliability Manager will oversee both preventive and predictive maintenance strategies, reduce downtime and production losses, and support continuous improvement initiatives across multiple plants. This position manages approximately 16 direct reports and balances hands‑on technical involvement (40%) with people leadership and strategic management (60%) . We are seeking candidates with deep experience in heavy manufacturing environments. Key Responsibilities Lead, supervise, and schedule electro‑mechanics and maintenance personnel to ensure safe, efficient, and cost‑effective maintenance operations Develop, implement, and continuously improve preventive and predictive maintenance programs for critical production lines, ancillary equipment, material handling, dust collection, and reclaim systems Coordinate planned and unplanned maintenance activities to minimize production downtime and ensure compliance with safety and operating standards Partner with production leadership, project engineering, and external vendors to execute scheduled maintenance, emergency repairs, changeovers, and new equipment installations Track production losses and abnormal maintenance costs; perform root cause analysis and lead corrective action plans in collaboration with operations Utilize the MaintainX CMMS to review machine data, manage maintenance activities, and maintain a critical spares database across multiple plants Identify, source, and align critical spare parts and maintenance inventory to ensure equipment readiness Support reliability and maintainability efforts for new or modified equipment installations Actively participate in company initiatives such as Gemba walks, Kaizen events, Lean manufacturing efforts, and cost‑savings initiatives Ensure all maintenance work complies with applicable codes, regulations, and manufacturer standards Lead and complete special projects, including capital projects, critical spares development, and reliability improvements Required Qualifications Bachelor's degree in Engineering, Industrial Management, or a related technical field, or equivalent experience 10+ years of technical maintenance experience in high‑volume, heavy manufacturing environments 10+ years of leadership experience , managing teams of 20+ maintenance personnel Proven experience with preventive, predictive, reactive, and autonomous maintenance programs Strong analytical and troubleshooting skills with demonstrated success in root cause analysis and improvement initiatives Experience with TPM, Lean Manufacturing, Six Sigma, and predictive maintenance technologies Familiarity with CMMS systems; experience with MaintainX preferred Proficiency in Microsoft Word, Excel, and Outlook; AutoCAD, PLCs, ERP systems are a plus Strong leadership, communication, decision‑making, and project management capabilities Solid financial acumen related to maintenance costs and capital planning Ability to adapt to changing priorities and perform effectively in a fast‑paced environment Ability and willingness to travel occasionally to support other sites as needed Work Environment Combination of office and manufacturing environments Manufacturing conditions may include exposure to loud noise, extreme temperatures, dust/pigment, hazardous gases, and moving machinery Required use of PPE, including safety glasses, steel‑toe/composite boots, and hearing protection Physical & Mental Requirements Ability to move throughout manufacturing facilities as needed Effective verbal and written communication skills Strong attention to detail, time management, and safety awareness Ability to work in physically demanding and high‑pressure environments What we offer you: Competitive medical, dental, vision, and prescription insurance coverage 401k with a company match PTO Hours are accrued from Day 1 Tuition reimbursement Opportunities for development and internal promotions Two minute walk to eco-friendly public transportation from rabbittransit Sometimes the best jobs get missed because people think they don't have what it takes. At Ecore, we know hard work, reliability, and a good attitude matter most. No matter your background, experience, or where you've come from, if this job sounds like something you'd be proud to do, we're excited to meet you. Ecore International is an equal opportunity employer. (Minorities/Females/Disabled/Veterans). We recruit, employ, train, compensate, and promote without regard to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, disability, veteran status, or any other basis protected by applicable federal, state or local law.

NOTICE TO PROSPECTIVE APPLICANTS

Ecore International and its subsidiaries participate in the E-Verify program. Federal law requires all employers to verify the identity and employment eligibility of all persons hired to work in the United States. This employer will provide the Social Security Administration (SSA) and/or the Department of Homeland Security (DHS) with information from each new employee's Form I-9 to confirm work authorization. If, after an applicant has been extended and accepted an offer of employment, the Government cannot confirm that you are authorized to work, this employer is required to provide you written instructions and an opportunity to contact SSA and/or DHS before taking adverse action against you, including withdrawal of the offer of employment or terminating your employment. Employers may not use E-Verify to pre-screen job applicants or to re-verify current employees and may not limit or influence the choice of documents presented for use on the Form I-9. In order to determine whether Form I-9 documentation is valid, this employer may use E-Verify's photo screening tool to match the photograph appearing on some permanent resident and employment authorization cards with the official U.S. Citizenship and Immigration Services' (USCIS) photograph.