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Job Description
Required Education:
High School Diploma or equivalent
Required Skills and Experience:
Previous molding/plastics experience
Proficiency with Microsoft Office programs (Outlook, Word, Excel)
Proven ability to work successfully in both team and individual situations
Positive attitude and ability to adapt to changing requirements
Eager and willing to learn, apply new concepts, and grow into a larger role
Organizational skills and attention to detail
Clear verbal and written communication skills
Ability to lift at least 50 lbs is required
Preferred Skills and Experience:
1-5 years of experience in injection molding, plastics, and/or 3D printing preferred
Experience with injection molding, plastics, and/or machine operation
Proven mechanical mindset with an understanding of fitment (clearance vs interference in an assembly), force, pressure, fluid flow, and deformation is preferred
Experience with hands-on problem-solving within a machine shop or lab environment is preferred
Experience with model finishing or a combination of equivalent education and experience is preferred
Experience with 3D printing is a strong plus; examples: Stereolithography (SLA), Carbon (DLS), DLP, PolyJet 3D Printing, and Fused Filament Fabrication (FFF)
Proven computer experience, including the ability to use CAD software to view models, is desired
Position Overview:
The Injection Molding and 3D Printing Lab Technician is an essential part of Client's Digital Engineering - 3D Printing & Prototyping (3DP&P) group and will have the opportunity to contribute to the advancement of BD's next-generation medical products and enhance the current product portfolio. This will be a versatile role working in both the Concept Injection Molding lab and the various 3D Printing labs. Under the direction of the Senior Mold Engineer, the Injection Molding and 3D Printing Lab Technician will operate injection molding machines, adjust process settings to improve part quality, handle and dry molding resins, hang and remove molds, measure parts, perform preventative maintenance on machines, monitor and troubleshoot 3D print builds, and provide quality "finished" printed and molded components to business customers in order to support the 3DP&P groups in their delivery of quality prototype parts to business customers in a timely manner. We are excited to add a highly motivated individual that can adapt quickly and work within a dynamic environment. ?
Responsibilities:
Operate injection molding machines, including start-up and shutdown of machines
Load an existing molding program and run a pre-developed process
Make minor adjustments to process settings as needed to ensure quality molded parts and to resolve defects
Document process settings using a standard template in Microsoft Excel
Monitor the visual quality of molded parts and sort according to classification
Trim and post-process molded parts (including sanding, deburring, gluing, part assembly, etc.)
Use precision measurement devices (i.e. gauge pins, micrometers, digital calipers, optical profilometer) to ensure the dimensional accuracy of prototype parts
Bag, label, pack, and ship prototype parts to business customers
Handle raw materials for injection molding and store, organize, label, and transport materials to various locations within the lab
Operate desiccant dryers and dry materials according to material specifications
Operate the Sartorius moisture analyzer and test the material moisture content level according to material specifications
Operate gantry cranes and perform changeover of injection molds into molding machine
Work with Rapid Tooling Specialist/CNC Machinist and collaborate on mold fitment, mold changeover, molded part post-processing, and overall lab maintenance and upkeep
Monitor, operate, and troubleshoot 3D print builds; clear, reset, and restart printers when failures occur to ensure continuous production
Operate 3D printing equipment, including machine setup, print removal, and routine, rotational maintenance, to produce accurate parts in a timely manner
Perform post-processing of 3D printed parts using established processes such as ultrasonic cleaning, sand blasting, pressure washing, hand sanding, polishing, and painting while maintaining dimensional accuracy and visual aesthetics
Clean and hand-finish 3D printed models according to defined standard operating procedures, maintaining feature geometry and verifying tolerances on key dimensions
Perform preventative maintenance on lab equipment on a regular schedule and execute basic repairs to minimize machine downtime and external repair costs
Maintain proficiency in viewing model files using CAD software (i.e. - SolidWorks, Magics by Materialise)
Perform work following standard operating procedures/work instructions
Work in accordance with Good Laboratory Practices and observe all BDTI Safety and Quality Standards
Wear proper safety equipment where required
Maintain molding, 3D printing, and post-processing supplies in the laboratory and replenish stock as needed
Perform other duties as assigned
Only those lawfully authorized to work in the designated country associated with the position will be considered.
Please note that all Position start dates and duration are estimates and may be reduced or lengthened based upon a client's business needs and requirements.