Process Engineer-Dry Offset Printing

Company Summary:

Centor is a Gerresheimer company. Centor/Gerresheimer is an innovative systems and solutions provider and a global partner for the pharma, biotech and cosmetic industries. The company offers a comprehensive portfolio of pharmaceutical containment solutions, drug delivery systems and medical devices as well as solutions for the health industry. The product range includes digital solutions for therapy support, medication pumps, syringes, pens, auto-injectors and inhalers as well as vials, ampoules, tablet containers, infusion, dropper and syrup bottles and more. Centor/Gerresheimer ensures the safe delivery and reliable administration of drugs to the patient. With 35 production sites in 16 countries in Europe, America and Asia, Gerresheimer has a global presence and produces locally for regional markets. With around 12,000 employees, the company generated revenues of around €2bn in 2023. Gerresheimer AG is listed in the MDAX on the Frankfurt Stock Exchange (

ISIN:

DE000A0LD6E6

). Process Engineer - Dry Offset Printing (Kase / Desco Platforms) Position Summary The Process Engineer - Dry Offset Printing is responsible for the technical ownership, process stability, and continuous improvement of dry offset printing operations utilizing Kase Equipment and Desco dry offset presses used for decorating plastic containers. This role ensures printing processes are capable, repeatable, and optimized for safety, print quality, throughput, and cost. The engineer serves as the primary technical resource for plate setup, blanket condition, ink transfer systems, mandrel handling, and curing performance on Kase and Desco printing lines. The position works closely with Production, Maintenance, and Quality teams to improve OEE, print quality, and press reliability . Core Responsibilities Dry Offset Press Process Ownership Own the process performance of Kase and Desco dry offset printing presses , including: Plate cylinder setup and alignment Blanket condition, pressure, and replacement intervals Ink transfer systems and metering rolls Ink viscosity and temperature control Registration and color alignment Mandrel/container handling systems UV or thermal curing performance Establish and maintain standard operating process windows for each printing line. Develop and standardize press setup procedures and operator training to improve consistency in plate mounting, ink setup, and registration. Print Quality & Defect Reduction Monitor and improve key print quality metrics including: Registration accuracy Ink adhesion Color consistency Ink coverage and density Print clarity Lead troubleshooting and root cause analysis for defects common in dry offset printing such as: Ghosting Ink smearing Poor transfer Color mis-registration Pinholes Adhesion failures Plate wear related defects Equipment Optimization - Kase & Desco Platforms Serve as the technical expert for: Plate mounting systems Blanket cylinder systems Ink drum and transfer roll assemblies Mandrel timing and container transfer Cure system performance Vision inspection and print quality monitoring systems Partner with Maintenance to improve: Press reliability Preventive maintenance standards Wear component life (blankets, plates, transfer rolls) OEE Improvement Lead initiatives to improve: Overall Equipment Effectiveness (OEE) First Acceptance / Right First Time Scrap reduction Press speed stability Changeover efficiency Use structured problem solving including: Root Cause Analysis 5-Why DMAIC Statistical Process Control Materials & Ink Performance Work with suppliers and Quality teams to manage: Ink viscosity and rheology Adhesion performance Surface energy requirements Plate durability Blanket material performance Lead trials for: New inks and coatings Plate technologies Process improvements Technical Qualifications Experience with: Dry offset printing processes Kase Equipment dry offset presses Desco dry offset presses Plastic container or packaging decoration Ink transfer systems and color control Print defect troubleshooting Statistical process control Preferred Experience In High-speed Packaging Or Container Manufacturing Environments. Key Performance Metrics Success in this role will be measured through improvements in: OEE on printing lines Print defect rate Scrap reduction First acceptance rate Changeover efficiency Press uptime

Salary Range:

$85k - 105k What we offer: Healthcare Prescription drug coverage Flexible spending accounts Wellness Disability coverage 401k match EAP (Employee Assistance Program) Life insurance PTO (Paid Time off) 12 Holidays Gerresheimer/Centor is an Equal Opportunity Employer and affords equal opportunity to all applicants and employees for all positions without regards to race, color, religion, sex national origin, age, disability, veteran status, or any other legally protected status in accordance with applicable federal, state, and local laws.