Quality Control Inspector

General Wire & Stamping Co. Inc. , 1 Emery Ave Unit 3, Randolph, NJ 07869

Job Description Job Title:

Quality Control Inspector Department:

Quality Reports to:

Quality Manager Prepared By:

Ken Kelly Summary General Wire & Stamping Co. is a manufacturer of precision wire forms and stampings. We are seeking a Quality Control Inspector to perform a crucial role in ensuring that products and materials meet specifications and are free from defects. Inspectors receive print controlled issues of specifications from the Engineering Department, and then study all customer specifications along with any additional in house specifications to understand tolerances and requirements. I.

Essential duties:

Responsibilities include the following, but other duties may be assigned. A) In Process Production Inspection Inspector receives cleaned In Process Subgroups of products each hour of production from Manufacturing Department. Inspector visually scans products for defects including bent, smashed, scratched, or mixed parts. Inspector Measures products according to Inspection and Control Plans using micrometers, Veneer Calipers, optical comparators, Gage Blocks and fixtures. Inspector Records data into Quality Department's Statistical Process Control computer. If product meets specifications and requirements, an in process subgroup number is assigned, and the subgroup is placed on shelf for collection by Production Inventory Control Department. If product meets specifications and requirements, but is at or near specification Upper or Lower Specification Control Limits, the Inspector promptly informs Manufacturing Department so that the production machine can be shut down. After machine is adjusted to reset the product at or about the specification mean, Inspector will verify conformance so that production can resume. If product does not meet specifications and requirements, the Inspector promptly returns the In Process Subgroup to the Manufacturing Department, so that the production machine can be shut down for repair or adjustment. The previous In Process Subgroup will be double checked and verified for conformance. All Non-Conforming Product will be isolated and scrapped. After machine is adjusted to reset the product at or about the specification mean, Inspector will verify conformance so that production can resume. B) In Process Sub Lot Inspection If Finishing or Tumbling is required for removal of burrs, meeting product surface finish requirements, or preparation for plating, in process subgroups are combined into larger In Process Sub lots. Sub Lots are documented to a Work Traveler and managed by Production Inventory Control, who schedules Pre and Post-Secondary Inspections as required to assure conformance to specifications before and after each addition process is performed. Inspector scans and measures subgroups at each stage, records measurements as required, then dates and approves or disapproves Sub Lot. C) Final Inspection After completion of production, along with all required additional post operations, product is accumulated into a Bulk Lot and a Final Inspection is required. Final Inspections are documented to the Work Traveler which is managed by Production Inventory Control. The Inspector scans, records and measurements as required, then dates and approves or disapproves the Final Product prior to final packaging and shipping to customer. II.

Qualifications:

To perform the position successfully, an individual must be able to achieve the noted essential duties satisfactorily. The following requirements are representative of the education, knowledge, skills and abilities required. ASQ Certification Preferred, but not required High School Diploma or Equivalent. Experience of 1 or more years of Quality Control Inspector. Mathematical, general reasoning and interpersonal skills.

Employment Type:

Full Time Years Experience:

1 - 3 years

Salary:

$20 - $32

Hourly Bonus/Commission:

No