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Manufacturing Engineer
Laconia, NH
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Design Center Engineer Direct Hire Salary depends on experience
Overview:
Responsible for supporting the design, modeling, and experimental validation of advanced thermal management systems for next-generation electronics cooling applications in data center, semiconductor test and aerospace and defense applications. The role combines thermal system design, modeling, experimentation, and data science techniques, with a focus on enabling faster design cycles and improved system-level insight.
Primary Responsibilities:
Support the design and development of thermal management systems, including liquid cooling, two-phase cooling, and heat exchanger-based architectures Cooling system design including cold plates, cooling distribution units (CDUs) and passive two-phase solutions (heat pipes and vapor chambers) Develop and apply thermal-fluid modeling tools (steady-state and transient) for system level performance prediction, including pressure drop, heat transfer, and coolant distribution Implement and use machine learning, AI and data-driven methods Support data center cooling system modeling, including rack-level and component-level thermal architecture analysis Conduct design of experiments (DOE) and support experimental testing, including instrumentation, data acquisition, and validation of models Create and maintain CAD models and engineering documentation (e.g., SolidWorks designs, P&IDs, drawings, and test plans) Assist in development of computational tools and simulation frameworks (Python, MATLAB) to support engineering decision-making and research activities Support prototype development and testbed construction, including integration of thermal systems and measurement capabilities Collaborate with senior engineers and researchers to: 1. Evaluate new cooling technologies, 2. Improve system efficiency and performance, and 3. Identify key design tradeoffs Contribute to technical documentation, reports, and presentations of results
Additional Responsibilities:
Support component and material selection for thermal systems (heat exchangers, sensors, cooling loops) Assist in manufacturing and assembly support, including prototype builds and testing Understand and evaluate trade-offs between cost, performance, and scalability Participate in cross-functional collaboration with mechanical, electrical, and controls engineers Experience /
Qualifications:
Master's or PhD degree in Mechanical Engineering or related field Focus or coursework in heat transfer, fluid dynamics, or thermal systems required Laboratory experience Graduate research experience in thermal-fluid sciences or cooling technologies strongly preferred
Technical Skills:
Thermal & Fluid Systems:
Two-phase cooling, electronics cooling, refrigeration/HVAC systems Heat exchanger design, boiling/condensation heat transfer
Modeling & Simulation:
ANSYS (Fluent, Icepak, Mechanical) or similar CFD tools System-level thermal-fluid modeling
Python and/or MATLAB for modeling, simulation, and data analysis
Experimental Methods:
DOE, instrumentation, DAQ, and experimental validation
Communications:
Strong communications skills to facilitate knowledge sharing
Preferred Experience:
Exposure to data center cooling or high-performance electronics thermal management Experience developing reduced-order or surrogate models for thermal systems Familiarity with optimization-driven design workflows Experience integrating modeling and experimental validation
Benefits:
401(k) matching Dental insurance Health insurance Vision insurance Ability to
Commute:
Laconia, NH 03246 (Required) Ability to
Relocate:
Laconia, NH 03246: Relocate before starting work (Required)