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Engineering
Manufacturing Engineer
Hauppauge, NY

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Lourdes Industries Inc.

Design Engineer - II

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Job Description

PURPOSE The Design Engineer II independently designs, analyzes, develops, and validates Lourdes precision fluid-control, mechanical, electromechanical, and electrical products for military and commercial applications. Product families include fluid fittings; solenoid, butterfly, cartridge, shuttle, drain, check, and relief valves; pressure switches; dehydrators; swivel assemblies; and the mechanical integration of harnesses, connectors, and PCB-based assemblies. The role translates customer and system requirements into controlled designs, analyses, drawings, bills of material, test plans, and production-ready technical data while supporting qualification and product lifecycle needs.
Location Requirement:
This position is based in Hauppauge, NY. Candidates who currently reside within a reasonable commuting distance are strongly preferred. Applicants must be able to reliably commute to the facility for the required work schedule. 100%
Employer-Paid Benefits:
We cover 100% of your health, dental, and vision insurance premiums.
PRIMARY RESPONSIBILITIES/AUTHORITY
    Requirements and Design Definition:
    Interpret customer specifications, statements of work, interface requirements, and environmental conditions; establish traceable design inputs, concepts, architecture, interfaces, and verification methods.
      Product Design:
      Develop robust mechanical and electromechanical designs for assigned product families, including materials, seals, springs, actuators, interfaces, fasteners, connectors, and packaging appropriate to pressure, flow, temperature, vibration, life, and environmental requirements.
        CAD and Technical Data:
        Create and maintain accurate 3D models, layouts, detail and assembly drawings, specifications, bills of material, interface data, and design documentation using applicable drafting, GD&T, and configuration-control requirements.
          Engineering Analysis:
          Perform or coordinate pressure, flow, stress, deflection, fatigue, thermal, tolerance-stack, material, reliability, and similarity analyses appropriate to the design; document assumptions, margins, and conclusions.
            Risk Management:
            Lead or support DFMEAs, design reviews, trade studies, reliability assessments, and risk-retirement plans; identify critical characteristics and translate design risk into verification and manufacturing controls.
              Verification and Qualification:
              Develop and execute development, qualification, similarity, and acceptance test plans and reports; define test fixtures and instrumentation, analyze results, resolve failures, and demonstrate compliance with customer requirements.
                NPI and Production Support:
                Partner with Manufacturing and Quality Engineering on DFM/DFA, prototypes, first articles, production readiness, supplier technical issues, test failures, nonconformances, and sustainable corrective actions.
                  Configuration and Change Control:
                  Prepare and process engineering releases and changes; maintain design baselines and ensure drawings, specifications, BOMs, ERP records, and supporting analyses remain accurate and aligned.
                    Project Execution:
                    Plan and execute assigned design projects, manage technical actions and risks, communicate status, support customer and supplier reviews, and meet performance, cost, schedule, and documentation commitments.
                      Authority:
                      Make design decisions within assigned scope and approved requirements; identify unacceptable technical risk and elevate matters requiring Design Authority, MRB, customer, or management approval.
                      ADDITIONAL RESPONSIBILITIES
                      • Provide technical concepts, compliance assessments, estimates, assumptions, and risk input for RFQs and proposals.
                      • Support MRB and failure investigations with technically justified analysis while preserving applicable design and customer approval authority.
                      • Research materials, components, manufacturing methods, standards, and emerging technologies; recommend practical product and lifecycle improvements.
                      • Mentor junior engineers and drafters and check assigned technical work for accuracy, completeness, and configuration consistency.
                      • Perform other related duties consistent with the position and business needs.
                      KEY PERFORMANCE INDICATORS
                      Category Representative Measures Technical Performance Requirements compliance, analysis quality, design margins, test results, reliability, and closure of technical risks. Design Quality Drawing and BOM accuracy, design-review closure, engineering-change quality, and avoidance of preventable design escapes. Schedule and Execution On-time engineering milestones, qualification progress, action closure, and timely production or customer support. Cost and Manufacturability Design-to-cost performance, DFM/DFA outcomes, part-count or complexity reduction, and lifecycle improvements. Collaboration Responsiveness, documentation quality, mentoring, and effective cross-functional, customer, and supplier communication.
                      EDUCATION
                      • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a closely related engineering discipline from an accredited program is required.
                      EXPERIENCE AND QUALIFICATIONS
                      Required:
                      • Three to six years of mechanical or electromechanical product-design experience in aerospace, defense, fluid controls, industrial equipment, or another high-reliability regulated environment.
                      • Demonstrated experience designing or manufacturing at least one relevant product family, such as valves, actuators, pressure switches, fluid fittings, mechanisms, hydraulic or pneumatic hardware, harnesses, connectors, PCB-integrated assemblies, or comparable products.
                      • Proficiency creating production-ready 3D models, detail drawings, assembly drawings, and BOMs using SolidWorks, Inventor, or comparable CAD software.
                      • Working knowledge of GD&T and ASME Y14.5, tolerance analysis, materials and finishes, fits, fasteners, sealing methods, and mechanical design principles.
                      • Ability to perform and document relevant engineering calculations and to plan, support, and report development or qualification testing.
                      • Experience with DFMEA, formal design reviews, requirements verification, root-cause analysis, and controlled engineering changes.
                      • Clear technical writing, project execution, problem-solving, and cross-functional communication skills.
                      • Ability to satisfy applicable export-control requirements and obtain required customer or facility access.
                      Preferred:
                      • Direct experience with hydraulic, pneumatic, or fuel-system components, including pressure, flow, leakage, thermal, vibration, shock, or life-cycle requirements.
                      • Experience with solenoids, springs, seals, bearings, precision-machined components, exotic alloys, electrical connectors, or PCB/mechanical integration.
                      • Experience with FEA, CFD, reliability prediction, or engineering-analysis software and with aerospace or military environmental qualification standards.
                      • Familiarity with AS9100, first-article inspection, configuration management, and customer-controlled technical data.
                      PERSONAL CHARACTERISTICS
                      • Curious, detail-oriented, and comfortable taking designs from incomplete requirements through validated production release.
                      • Uses sound engineering judgment, documents assumptions, and seeks review when technical risk exceeds assigned authority.
                      • Communicates complex concepts clearly and works effectively with customers, production personnel, suppliers, and other disciplines.
                      • Balances innovation with reliability, manufacturability, cost, schedule, and configuration discipline.
                      PHYSICAL AND WORK REQUIREMENTS
                      • Regular on-site presence is required at the Hauppauge engineering and manufacturing facility.
                      • Ability to work in office, laboratory, and manufacturing environments and use required personal protective equipment.
                      • Ability to inspect prototypes and test setups, stand or walk for extended periods, and occasionally lift or move items up to 30 pounds using available assistance.
                      • Occasional travel to customers, suppliers, test facilities, or other company locations may be required.
                      • Reasonable accommodations may be made for qualified individuals with disabilities.
                      REPORTING RELATIONSHIP
                      • Reports to: VP of Engineering.
                      • Direct reports: None; may provide technical direction and mentoring to junior engineers and drafters.
                      • Works closely with Manufacturing Engineering, Quality, Operations, Program Management, Supply Chain, Sales, customers, and suppliers.
                      • FLSA classification: Exempt.
                      EOE-(D/V)
                      Pay:
                      $90,000.00 - $125,000.00 per year
                      Benefits:
                      401(k) Dental insurance Employee assistance program Health insurance Life insurance Paid time off Referral program Vision insurance Application Question(s): Do you have at least 7 years of manufacturing engineering experience in aerospace, defense, electromechanical, fluid-control, or another high-reliability manufacturing environment?
                      Yes / No
                      Do you have experience working within AS9100 or
                      ISO 9001
                      quality systems? Have you created and maintained PFMEAs, Control Plans, and manufacturing process documentation? Have you worked with hydraulic, pneumatic, fuel system, or precision fluid-control components? If so, explain. Which CAD software have you used professionally? (Select all that apply) SolidWorks Inventor AutoCAD Other 3D CAD software Do you have experience designing, sourcing, validating, or supporting manufacturing tooling, fixturing, gauges, or test equipment? If so, explain.
                      Work Location:
                      In person

                      Benefits

                      • Paid Time Off (PTO)
                      • 401(k) Plans
                      • Other Retirement and Savings
                      • Health and Wellness Programs