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Engineering
Materials Engineer
Chula Vista, CA
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At our organization, Scientists sit at the center of invention. This role exists for chemists who are ready to own energetics programs, not just contribute to them—designing reactions and formulations, generating insight, and pushing work forward from discovery through scale-ready development.
Background & Context:
We're looking for a Sr. Energetics Development Scientist who wants to operate with real autonomy in the lab, guide strategy across programs, and serve as a technical anchor within the energetics product vertical team. You'll work across discovery, process optimization, and scale-up—turning first-principles chemistry into deployed technology.
Key Responsibilities:
Design and optimize scalable synthetic routes for energetic materials and related chemical systems.
Perform energetics reaction development across solvents, catalysts, kinetics, and operating conditions.
Convert conventional batch exothermic and corrosive reactions novel flow systems.
Lead analytical assessment of energetics using DSC, TGA, XRD, and SEM, and quality/impurity testing.
Support process development for crystallization and milling, and formulation of polymer bonded explosives.
Develop and maintain process documentation, SOPs, and work instructions for energetics synthesis
Act as a Subject Matter Expert (SME) on energetics assessment and IP landscaping.
Uphold and exemplify excellence in laboratory safety, chemical hygiene, and responsible research practices
Qualification & Experience:
Required qualifications:
Ph.D. in Organic Chemistry, Chemical Engineering, or Materials Science and a minimum of 5 years of post-graduate experience with a focus on energetic material synthesis and handling. OR
B.S. in Chemistry, Chemical Engineering, or Materials Science and a minimum of 10 years of post-graduate experience with a focus on energetic material synthesis and handling.
Deep understanding of the chemistry of insensitive high explosives (IHE).
Proven track record with nitro-group chemistry and amination processes.
Familiarity with energetic material sensitivity, thermal stability, and compatibility considerations.
Hands-on experience converting batch reactions to flow or continuous processes
Experience working with international technical teams or external partners
Ability to manage ITAR- and export-controlled information Nice to have:
Experience with polymer bonded explosives formulation and casting
Familiarity with DoW explosive safety standards (e.g., DoW 4145.26, MIL specifications).
Active Security Clearance (or the ability to obtain one)
Key Competencies:
Process safety and risk management
Continuous improvement mindset
Cross-functional collaboration
Strong documentation and regulatory compliance skills
Ability to work in high-hazard manufacturing environments Working Conditions & Physical Demands (If Applicable):
Onsite, 5 days per week, in a fast-moving, highly collaborative R D environment
Hands-on HazMat and energetics laboratories with flammable, corrosive, and other hazardous materials
Up to ~10% travel to support collaborators, partners, or facilities