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Maintenance & Repair
Maintenance / Service Supervisor
Whiteland, IN

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FutureDial Inc.

Automation Systems & Robotics Maintenance Manager

Job Description

This is a contract consultant position, with the potential for long-term employment based on performance. Role Overview We are seeking an experienced Automation Systems & Robotics Maintenance Manager to own the reliability, serviceability, and continuous improvement of complex automated machinery. This role is responsible for hands-on troubleshooting, preventive maintenance, and root-cause analysis across electro-mechanical systems with many interdependent subsystems. Our automation platforms include robotic handling, imaging systems, precision alignment mechanisms, vacuum systems, motion control, and custom wiring harnesses . These systems operate continuously in a production environment and require daily to weekly service, calibration, and fault resolution. This is a systems-thinker role —someone who understands that a small failure (connector wear, cable fatigue, vacuum leak, camera drift, pedestal misalignment) can cascade into broader system instability if not diagnosed correctly. Key Responsibilities System Ownership & Reliability Own uptime, performance, and serviceability of complex automated machinery Act as escalation point for recurring or high-impact mechanical, electrical, or vision issues Diagnose failures involving: Wiring harnesses, connectors, and cable routing Cameras, lighting, lenses, and imaging alignment Vacuum lines, seals, solenoids, and pressure sensors Precision fixtures, pedestals, and alignment mechanisms Tilt, lift, and motion assemblies (motors, belts, bearings, rails) Troubleshooting & Root Cause Analysis Perform structured troubleshooting across mechanical, electrical, pneumatic, and vision subsystems Identify failure modes such as: Intermittent connector failures Signal degradation from cable wear or EMI Mechanical drift or misalignment over time Vacuum loss due to micro-leaks or contamination Drive corrective and preventive actions (CAPA), not just quick fixes Preventive Maintenance & Service Strategy Define and improve PM schedules based on real failure data Standardize service procedures and inspection checklists Recommend design improvements to reduce wear, service time, and variability Cross-Functional Collaboration Work closely with: Manufacturing / Operations Electrical & Mechanical Engineering Software / Controls / Vision teams Translate field failures into actionable engineering feedback Documentation & Knowledge Transfer Maintain service documentation, wiring diagrams, and troubleshooting guides Train technicians and engineers on proper diagnostics and repair techniques Capture tribal knowledge and convert it into repeatable processes Required Experience & Skills Core Technical Background 5+ years working with automated machinery, robotics, or complex electromechanical systems Strong hands-on experience with: Electrical wiring, connectors, sensors, and power distribution Mechanical assemblies with tight tolerances and alignment requirements Pneumatic or vacuum systems Cameras, optics, lighting, or machine vision components Proven ability to troubleshoot systems , not just components Practical Mindset Comfortable diagnosing intermittent, non-obvious failures Able to distinguish between software symptoms and hardware root causes Understands wear mechanisms, tolerance stack-ups, and environmental effects Tools & Methods Multimeters, oscilloscopes (preferred), and diagnostic tools Mechanical alignment tools (gauges, shims, fixtures) Root cause analysis methods (5 Whys, Fishbone, FMEA) Highly Valuable (but Not Required) Experience supporting equipment in high-throughput production environments Exposure to custom-built or semi-custom automation (not just off-the-shelf robots) Background in reliability engineering or maintenance engineering Experience with regulated or quality-driven environments What Success Looks Like in This Role Fewer recurring failures and "mystery" downtime events Faster, more accurate diagnosis of system issues Clear service standards instead of reactive firefighting Strong feedback loop between field failures and design improvements
Job Type:
Contract Pay:
$65,000.00 - $90,000.00 per year
Work Location:
In person