Machine Maintenance Basic Scope/Purpose:
(The job's primary purpose or contribution to the department or organization.) Provides full maintenance support coverage for all manufacturing departments as needed.
Principal Accountabilities:
(T he job's essential or most important functions and responsibilities. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.)
- Perform all responsibilities in a safe manner using the Take 5 system for all non-standard work.
- Perform scheduled maintenance activities on all processing equipment.
- Diagnose and repair equipment failures.
- Recommend and implement changes that will improve equipment reliability.
- Support production as needed.
- Demonstrated proficiency w/ eMaint.
- Determine material required for necessary repairs.
- Utilize skills and knowledge in performance of daily repairs (electrical, mechanical, pneumatic, hydraulic of processing equipment).
- Inform department supervisor/manager of diagnosis, approximate repair time and assistance required for specific project/department.
- Follow all procedures such as lockout/tag out and safety procedures.
- Complete all jobs in and orderly manner.
- Strive for breakdown recurrence prevention.
- Communicates effectively with associates, mangers, etc. (written and verbal).
- Shares information /issues with relevant personnel.
- Contributes to the team effort by listening to and using good judgment of co-worker's ideas; training associates as needed; accomplishing related results as needed.
- Manage projects as assigned.
- Assist in monitoring all contractors on site and that they follow all applicable rules
- Assist maintenance supervisor with job site preparation and ordering material
- Use ERP System to enter order requisition and check on purchase orders
- Willing to work overtime as needed.
- Maintain and promote Fenner Precision Polymers' values and behaviors at all times.
- Performs all the tasks related to machinery outlined in Manufacturing Support Mechanic I.
- Assist the engineering group with the design and fabrication of production equipment.
- Able to train and mentor maintenance associates.
- Assist manufacturing engineering with projects as needed.
- Demonstrates an understanding of all product requirements and processing capabilities.
- Is proficient in troubleshooting automated equipment and controls.
- Performs all the tasks related to machinery outlined in Manufacturing Support Mechanic I & II.
- Specializes in the development, installation and repair of automated equipment.
- Coordinates and/or provides assistance with all machinery purchases, installations and upgrades.
- Provides electrical and automation expertise during in-house machine builds, working with Engineering as required.
- Designs electrical and automation systems for in-house machine builds.
- Creates and maintains proper documentation of electrical schematics and control systems.
- Coordinates outside vendors to provide assistance with maintenance and automation projects as needed.
- Designs PLC and data collection programs, as needed.
- Researches and applies new technologies to advance the manufacturing processes.
- Ensures all equipment meets applicable safety requirements.
- Performs all the tasks related to machinery outlined in Manufacturing Support Mechanic
I & II & III.
- Schedules maintenance programs and processes for an assigned plant production facility.
- Performs preventive maintenance and skilled repairs on complex production equipment and systems.
- Troubleshoots and diagnoses the more complex equipment problems.
- Evaluates the need for replacement parts and places orders for needed tools.
Environmental, Health & Safety Accountabilities:
(The level of safety accountability needed to successfully accomplish the essential duties of this job.
- Learn and follow EHS policies, rules and work instructions
- Attend required EHS training
- Wear the required PPE at all times
- Take personal responsibility for keeping yourself and your co-workers and visitors free from injury by participating in and/or conducting risk assessments, work place inspections, corrective actions and safety observations
- Report incidents, near miss, unsafe conditions, unsafe acts and other hazards in the work place.
STOP WORK
when imminent danger is present
- Maintain work area in a neat and orderly fashion and keep equipment in proper working condition.
Career Progression Opportunities:
(example: junior or senior levels) There are four levels of Machine Maintenance. Expectations are outlined. Education and/or
Relative Experience:
( The level of education and/or experience needed to successfully accomplish the essential duties of this job.)(Also show level of education needed for Career Progression)
- Associate's degree (A.A) or equivalent from two-year college or technical school.
- Must have at least 2 years' experience performing troubleshooting and repair of industrial equipment including related mechanical, hydraulic, pneumatic and electrical systems.
- Motion controls and electrical wiring knowledge, required
- Mechanical, pneumatic and hydraulic knowledge, required
- PC literacy in basic MS Office applications and AutoCAD, preferred. Certificates, Licenses, Registrations (T he licenses, certificates or registrations that are required to perform the essential duties of this job.)
- None Required
- ISA Certified Automation Professional, a plus.
- Six Sigma Yellow Belt required; Green Belt preferred.
Licenses & Certifications Required Driver's License Behaviors Required Team Player:
Works well as a member of a group
Detail Oriented:
Capable of carrying out a given task with all details necessary to get the task done well
Dedicated:
Devoted to a task or purpose with loyalty or integrity Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights (https://www.eeoc.gov/poster) notice from the Department of Labor.