Staff Propulsion Controls & Software Engineer
Odys Aviation
Long Beach, CA (In Person)
$185,000 Salary, Full-Time
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Job Description
MIL/SIL/HIL
infrastructures for verification, and deliver the production firmware for operation. The design of power electronics hardware will remain with peer engineers; your responsibility is to ensure their systems achieve optimal performance. The primary deliverable is a propulsion stack that aligns with simulation results, complies with aerospace certification requirements, and is robust enough to perform effectively in real flight conditions. Responsibilities Design, implement, and optimize discrete-time control loops for PMSM drives, active rectifiers, and DC/DC converters, including FOC with MTPA/MTPV, flux-weakening, sensorless observers, SVPWM/DPWM, PLLs, and digital filters. Develop the Hybrid System Controller (HSC), which encompasses supervisory power-split and energy-management logic to coordinate the turbogenerator, battery, DC bus, and propulsion inverters. Responsibilities include managing mode transitions, startup and shutdown sequencing, and powertrain-level fault arbitration. Develop EMI-aware modulation and switching-frequency strategies for SiC stages operating at frequencies greater than 20-40 kHz; manage DC-link ripple, torque ripple, and acoustic constraints through software. Build and maintain high-fidelity propulsion models - including machines, SiC inverters/rectifiers, DC-link, batteries, propulsors, and sensors - using MATLAB/Simulink, Simscape, and PLECS. Identify parameters from bench and rig data and resolve discrepancies between models and experimental results. Establish and manageMIL/SIL/HIL
environments using Typhoon HIL, OPAL-RT, and Speedgoat. Develop automated regression and fault-injection test suites, and release real-time model variants through Git-based continuous integration. Transition algorithms from model to target via Embedded Coder or hand-written C/C++ for DSP platforms (such asTI C2000, ARM
Cortex-R/M, or equivalent). Deliver production firmware, including fixed-point implementation, fault detection, isolation and recovery (FDIR), diagnostics, and safe-state behavior. Translate system architecture into control specifications, simulation studies, and firmware requirements, and proactively communicate implementation risks to the systems architect. Define real-time communications and interface control documents (ICDs) for CAN/CAN-FD/Ethernet protocols. Support dyno and iron-bird system integration, correlate simulation with hardware performance, and iterate designs to meet specifications. Produce deliverables aligned with DO-178C, DO-254, andARP4754B
standards, including design specifications, modeling reports, calibration guides, and verification evidence. Establish review processes and standardize templates for the controls and simulation workflow. Requirements MS or PhD in Electrical Engineering, Power Electronics, or Controls; candidates with a BS and significant relevant experience will also be considered. A minimum of 8 years of experience in developing controls and embedded software for high-power motor drives or power converters. In-depth expertise in PMSM control systems, including d-q theory, field-oriented control (FOC), space vector PWM (SVPWM)/discontinuous PWM (DPWM), observers, sensorless techniques, flux-weakening, and fault detection. Proficient knowledge of SiC MOSFET-based stages, encompassing switching behavior, gate-driver interactions, dead-time effects, and high-voltage protection—sufficient to design control and protection logic in adherence with device physics, even if not responsible for schematic drafting. Skilled in MATLAB/Simulink, Simscape, and PLECS for powertrain modeling, with familiarity in SPICE for device-level analysis. Proven experience withMIL/SIL/HIL
methodologies, including establishing new hardware-in-the-loop (HIL) environments and developing automated test suites. Experience in production embedded implementation utilizing Embedded Coder or hand-coded C/C++ on DSPs, fixed-point arithmetic, real-time scheduling, and on-target debugging. Demonstrated ability to lead controls and embedded subsystem development from concept. Preferred Qualifications Aerospace or eVTOL powertrain experience, with familiarity inFAA/EASA
certification processes. Experience with DO-178C compliance in regulated environments, as well as working familiarity with DO-254, ARP4754B, FMEA/FTA, and requirements traceability. Hands-on experience with Typhoon, OPAL-RT, and Speedgoat platforms, utilizing advanced Python/MATLAB test automation and Git-based continuous integration for models and code. Practical experience in production sensorless control, wide-range flux-weakening, ride-through, and limp-mode strategies, either in flight or field applications. Expertise in generator-mode and active-rectifier control for high-speed machines, including multi-three-phase PWM synchronization and circulating-current mitigation. Integration of BMS and flight controls over CAN, CAN-FD, and Ethernet, with familiarity in TSN/PTP time-synchronization.Compensation Range:
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