Job Description Insight Global is seeking an Aerospace Engineer to support a growing Part 145 aircraft maintenance operation. This individual will serve as a technical authority responsible for analyzing aircraft structural and systems issues, developing FAA-compliant repairs, and providing engineering support directly to maintenance operations. This role is highly hands-on and requires an engineer who can independently evaluate damage, research technical documentation, substantiate repairs, and provide on-wing support to improve aircraft availability and fleet reliability.
The ideal candidate comes from an airline or regional airline environment where they have directly supported an active fleet of aircraft. Common titles for comparable experience include Fleet Engineer, Liaison Engineer, Repair Development Engineer, Structures Engineer, or Aircraft Repair Engineer.
Day-to-Day ResponsibilitiesAnalyze aircraft structural damage and develop FAA-compliant repair solutionsResearch aircraft maintenance, structural, and component manuals to determine repair feasibility and maintenance requirementsProvide direct engineering support to maintenance operations and technicians during troubleshooting and repair activitiesEvaluate recurring aircraft reliability issues and drive long-term corrective actionsSupport Aircraft on Ground (AOG) situations by performing root cause analysis and developing repair recommendationsCreate repair drawings, engineering dispositions, technical reports, and maintenance documentationCoordinate with maintenance teams, manufacturers, vendors, and customers to resolve complex technical issuesLead fleet reliability initiatives focused on increasing aircraft availability and reducing maintenance-related costsParticipate in customer meetings and provide technical guidance regarding repair strategies and maintenance concernsTravel periodically to customer and maintenance locations to support operational needs Skills and Requirements Bachelor's Degree in Aerospace Engineering, Mechanical Engineering, or related Engineering discipline3+ years of aerospace engineering experience supporting operational aircraft fleetsExperience independently analyzing and substantiating aircraft structural repairsExtensive experience researching and interpreting aircraft technical documentation including:
AMM (Aircraft Maintenance Manual)IPC (Illustrated Parts Catalog)SRM (Structural Repair Manual)CMM (Component Maintenance Manual)Experience authoring or developing FAA-compliant repair solutions and engineering dispositionsExperience supporting commercial airline or regional airline operationsStrong understanding of aircraft structures, repair development, and fleet reliabilityAbility to perform technical investigations and provide engineering recommendations with minimal oversightStrong written and verbal communication skills for customer and maintenance team interactionPrevious experience supporting a Part 145 Repair StationA&P LicenseMaintenance Control experienceAircraft Cabin Entertainment (IFE) experienceAvionics engineering or troubleshooting experienceCorporate aviation experienceAirline engineering experience supporting operators such as:
Delta Air LinesAmerican AirlinesUnited AirlinesSouthwest AirlinesAlaska AirlinesEnvoy AirRepublic AirwaysSkyWest AirlinesReliability engineering or fleet performance management experienceExperience supporting Aircraft on Ground (AOG) eventsValid passport and ability to travel up to 10% We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal employment opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment without regard to race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or the recruiting process, please send a request to HR@insightglobal.com.