Senior Process Control Engineer

Kelly® Engineering is seeking a

• Senior Process Control Engineer
• for a direct-hire position at a leading engineering and systems integration firm in Royal Oak, MI. If you are passionate about shaping the world we live in and are ready to reengineer your future, trust the experts at hiring experts.
• Overview
• This organization is an engineering and automation solutions provider supporting industrial manufacturing, utilities, and energy infrastructure.

The company partners with clients across power generation, water treatment, and heavy industrial environments to design and implement control systems that improve operational efficiency, system reliability, and safety. The Senior Process Control Engineer is responsible for leading the design, implementation, and optimization of industrial control systems. This role supports complex utility and manufacturing processes and serves as a technical leader—owning projects from concept through commissioning while mentoring junior engineers and supporting plant operations.

• Responsibilities
• : + Design and implement PLC, HMI, SCADA, and DCS-based control systems + Develop control documentation including P&IDs, loop diagrams, I/O lists, and control narratives + Specify instrumentation, control panels, and industrial communication networks + Tune PID and advanced control loops to improve process performance + Analyze system data to identify efficiency improvements and reduce downtime + Implement advanced control strategies (cascade, feedforward, ratio control) + Lead integration of utility systems including steam, boilers, chilled water, compressed air, and water treatment + Support combustion control systems, emissions monitoring, and balance-of-plant operations + Integrate control systems with plant electrical infrastructure and MCCs + Specify and troubleshoot process instrumentation (pressure, temperature, flow, level) + Perform root cause analysis for control and instrumentation failures + Program

PLC/HMI/SCADA

systems (Rockwell / Allen-Bradley preferred) + Support FAT/SAT, commissioning, and plant startup activities + Ensure compliance with NEC, NFPA, ISA, and applicable safety standards + Support safety instrumented systems (SIS), alarm management, and HAZOP participation

• Qualifications
• : + Bachelor's degree in Electrical, Chemical, or Process Engineering required + Professional Engineer (PE) license preferred + 8-12+ years of industrial process control engineering experience + Experience supporting utilities, power generation, or heavy manufacturing environments + Hands-on experience with PLC, HMI, and SCADA programming and commissioning + Strong knowledge of process control theory and PID tuning + Experience integrating control systems with industrial electrical infrastructure + Strong troubleshooting, analytical, and problem-solving skills + Ability to manage multiple projects and mentor junior engineers + Strong communication and cross-functional collaboration skills •Company Benefits•+ Competitive salary with performance-based incentives + Comprehensive medical, dental, and vision coverage + 401(k) with company match + Paid time off and holidays + Professional development and training opportunities •What happens next:•_Once you apply, you'll proceed to next steps if your skills and experience look like a good fit.

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