Job Title:

Qualification & Process Engineer III

Optical Fiber Cable Manufacturing\n

Location:

Newton, NC

Onsite (M
F, 8am
5pm)\n

Duration:

12+ Months\nPosition Summary\nQualification and Process Engineer III is responsible for process engineering, extensive data-driven process qualification, and manufacturing optimization within a major optical fiber cable production facility. This role supports development, characterization, validation, control, and continuous improvement of cable manufacturing processes across high-volume operations. The engineer will lead or support qualifications of new products, equipment, materials, tooling, and process changes while using analytical methods to improve process capability, yield, throughput, and overall manufacturing performance.\nThis position requires significant experience in optical fiber cable manufacturing and a strong background in process engineering, data analytics, statistical analysis, and process qualifications. The engineer is expected to work independently on complex technical assignments, use manufacturing and quality data to drive decisions, and collaborate across Product Engineering, Operations, Quality, Reliability, Materials, and Equipment teams to ensure robust, scalable, and well-controlled production processes.\nKey Responsibilities\nProcess Engineering\nProvide day-to-day and strategic process engineering support for optical fiber cable manufacturing operations, including areas such as loose tube, ribbon, buffering, SZ stranding, jacketing, armoring, printing, and final cable processing, as applicable.\nDevelop, optimize, and sustain manufacturing processes to improve product quality, process capability, throughput, uptime, and cost performance.\nDefine and maintain process windows, operating specifications, setup targets, and reaction plans for critical cable manufacturing steps.\nSupport startup, scale-up, and line readiness activities for new cable constructions and process changes in a high-volume manufacturing environment.\nEvaluate interactions between materials, equipment, tooling, and operating conditions to ensure robust process performance.\nProcess Qualification\nLead or support qualification of new manufacturing processes, line modifications, equipment installations, tooling changes, alternate materials, and new product introductions.\nDevelop and execute qualification plans, protocols, sample strategies, acceptance criteria, and final reports for engineering trials, process characterization, capability demonstrations, and process release.\nstructured qualification methods, including risk-based process validation, process capability analysis, and equipment/process readiness assessments.\nEnsure qualifications address both short-term performance and long-term production stability.\nPartner with Quality and Reliability teams to ensure qualification output aligns with product requirements, test methods, and customer or industry standards.\nData Analytics and Statistical Analysis\nAnalyze large manufacturing, test, scrap, and quality datasets to identify process trends, variation drivers, chronic loss mechanisms, and improvement opportunities.\nUse statistical tools to evaluate process stability, centering, and capability, including control charts, Pareto analysis, regression, ANOVA, hypothesis testing, and capability indices.\nSupport designed experiments and structured process characterization studies to determine critical process parameters and interactions.\nDevelop technical data summaries, reports, and presentations to communicate findings and recommendations to engineering and operations leadership.\nUse data-driven methods to support qualification decisions, process troubleshooting, and continuous improvement initiatives.\nTroubleshooting and Continuous Improvement\nInvestigate process deviations, product nonconformances, startup losses, yield issues, and customer-impacting defects associated with cable manufacturing processes.\nLead or support root cause analysis using structured problem-solving methods and statistical evidence.\nImplement corrective and preventive actions to address issues such as dimensional variation, attenuation changes after cabling, excess fiber length instability, strip force variation, extrusion defects, adhesion problems, print defects, and mechanical handling damage.\nDrive continuous improvement initiatives focused on defect reduction, process robustness, waste reduction, OEE improvement, and manufacturing consistency.\nSupport standardization of best-known methods across shifts, products, and production lines.\nDocumentation and Manufacturing Control\nCreate and maintain controlled engineering documentation, including process flow diagrams, setup sheets, work instructions, SOPs, PFMEAs, control plans, qualification records, and change documentation.\nSupport formal change control and determine requalification requirements for process, equipment, tooling, and material changes.\nEnsure process documentation accurately reflects current operating practices and qualified conditions.\nParticipate in audit support and provide technical evidence for internal, customer, and certification reviews\nCross-Functional Collaboration\nWork closely with Manufacturing, Product Engineering, Materials Engineering, Quality, Reliability, Maintenance, Tooling, Automation, and Supply Chain teams to resolve technical issues and implement process improvements.\nSupport new product introduction by ensuring manufacturing readiness, process capability, and qualification completeness.\nCommunicate technical risks, qualification status, and process performance clearly to stakeholders.\nMentor junior engineers, technicians, and operations personnel on process qualification and data-driven problem solving.\nRequired Qualifications\nBachelor's degree in Mechanical Engineering, Chemical Engineering, Materials Science, Manufacturing Engineering, Optical Engineering, Industrial Engineering, or related technical field.\nAdvanced level of data analytics utilizing JMP software.\n5+ years of experience in process engineering, manufacturing engineering, process qualification, or validation in optical fiber cable, wire and cable, polymer extrusion, or other continuous manufacturing environments.\nSignificant experience working in a major optical fiber cable operation facility or similarly complex, high-volume cable manufacturing environment.\nStrong knowledge of optical fiber cable manufacturing processes and associated product quality requirements.\nDemonstrated experience in process qualification, process characterization, and process capability improvement.\nStrong analytical and problem-solving skills with experience using manufacturing data to drive engineering decisions.\nExperience with statistical analysis tools and methods for process development, qualification, and control.\nStrong technical writing skills for protocols, reports, specifications, and controlled manufacturing documentation.\nAbility to manage multiple projects and priorities in a fast-paced production environment.\nStrong communication and cross-functional collaboration skills.\nPreferred Qualifications\nMaster's or doctorate degree in Engineering, Materials Science, Data Analytics, or related field.\nDirect experience with ribbon manufacturing, SZ stranding, jacketing extrusion, armoring, or high-fiber-count cable production.\nExperience with statistical software such as JMP, Minitab, or equivalent analytical platforms.\nKnowledge of Telcordia, ICEA, IEC, TIA, or customer-specific fiber optic cable qualification requirements.\nLean Manufacturing and/or Six Sigma certification.\nExperience with MES, historian systems, automated process data collection, or manufacturing dashboards.\nBackground in measurement systems analysis, DOE, SPC, and advanced process control.\nKey Competencies\nProcess engineering expertise\nProcess qualification and manufacturing validation\nData analytics and statistical reasoning\nRoot cause analysis and technical troubleshooting\nContinuous improvement mindset\nTechnical communication and documentation\nCross-functional teamwork\nExecution in a high-volume manufacturing environment\nTypical Performance Measures\nSuccessful qualification and release of new or modified processes\nImprovement in process capability and stability\nReduction in scrap, startup loss, and yield detractors\nImproved throughput, uptime, and manufacturing consistency\nTimely completion of qualification packages and engineering deliverables\nReduction in process-related internal and external quality issues\nWork Environment\nPrimarily based in a large-scale optical fiber cable manufacturing plant with routine time on the production floor.\nRequires hands-on involvement during process trials, qualifications, startup, and troubleshooting.\nMay involve exposure to extrusion lines, rotating equipment, reels, hot surfaces, polymers, inks, and moving mechanical systems.\nPPE and strict adherence to plant safety requirements are mandatory.\nOccasional travel may be required for supplier visits, equipment acceptance, or support at other manufacturing sites.\n#TB_OTH\n#ZR\nWhy TalentBurst?\nAt TalentBurst, we deliver more than talent, we deliver outcomes. We partner with you to move quickly and connect you to opportunities aligned with your skills and long term growth.\nBacked by precision, transparency, and results, we connect top talent with leading organizations through trusted partnerships.\nWe offer competitive compensation and comprehensive benefits, including medical, dental, vision, and retirement options.\nTalentBurst is an equal opportunity employer committed to an inclusive and diverse workforce.","accountId","38674916","TalentBurst, 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Qualification And Process Engineer III Optical Fiber Cable Manufacturing