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Job Description
Boardman - Molding Process Engineer The Injection Molding Engineer will play a key role in supporting production, process optimization, and new equipment implementation for high quality plastic components. Will provide technical expertise in support of existing operations and new product development and new introduction projects. Process Eng. will establish and maintain manufacturing processes and procedures, including capacity planning, tooling acquisition, replacement plans, process development using scientific injection molding techniques, routings, cost reductions, and quality improvements within the organization
Roles and Responsibilities Include:
Identify and implement improvements for molded parts and secondary operations Develop, document, and implement new and existing processes to enhance quality, productivity, and equipment efficiency Provide technical guidance and mentorship to process technicians, operators, and other molding personnel Program and integrate sit-axis robots for pat handling, de-gating, or in-mold assembly using customized end-of-arm tooling (EOAT) Work closely with Quality to ensure molded parts meet 2D drawing requirements Collaborate with cross-functional teams (Quality, Maintenance, Production) to maintain process stability and compliance with IATF standards Participate in APQP, PPAP and FMEA activities to ensure successful product launches Help resolve part dimensional problems related to the injection molding process Provide technical training and support to production personnel Drive continuous improvement projects focused on efficiency, scrap reduction, cycle time, and equipment utilization Manage tool & machine maintenance, repair(s), and modification schedules Other duties as assigned
REQUIRED QUALIFICATIONS
10+ years of hands-on experience in injection molding process development Strong technical background in molding of Engineered resins - PP (Polypropylene, PMMA (Acrylic), Flexible PVC, Nylons, TPV, PC (Polycarbonate), ABS, HIPS and other Thermoplastic resins In-depth knowledge of mold design fundamentals (gating, venting, cooling, ejection) and scientific molding principles Knowledge of automation, robotics integration, and process control systems, proficiency with six-axis robots, EOAT design/programming, and vision inspection systems a plus Familiarity with IATF 16949, APQP, PPAP, and FMEA requirements Strong analytical and problem-solving abilities (DOE, 5-Why, Fishbone) Experience with insert molding, over molding, or multi-shot processes Proficiency with Moldflow or equivalent simulation software Six Sigma Green Belt or Lean Manufacturing certification Experience leading equipment commissioning and plant layout optimization projects Excellent communication skills
EDUCATION REQUIRED
Bachelor's degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or related field (or equivalent experience)
