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Senior Control Systems Engineer
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FIT, LLC.
Johnson City, TN (In Person)
Full-Time
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Job Description
Overview We are seeking a mid to senior level Controls Systems Engineer to take ownership of automation systems in a high-demand polymer fiber extrusion facility. This role is heavily focused on minimizing downtime, rapidly troubleshooting production issues, and driving reliability improvements across all control systems. Responsibilities Lead repid diagnosis and resolution of automation and electrical issues impacting production Take ownership of chronic downtime issues and implement long-term corrective solutions Provide on-call support for critical system failures, including nights and weekends as needed Work directly on production lines to restore operation urgency Maintain, troubleshoot, and optimize: PLC systems (Siemens preferred), HMI systems, Variable frequency drives (VFDs), heavily Siemens-based, and industrial controllers and instrumentation Continuously improve system reliability, stability, and performance Program, modify, and debug PLC and HMI systems for existing and new equipment Develop control strategies to improve uptime, efficiency, and operator usability Standardize programming practices where applicable Design and build custom control cabinets for new and upgraded systems Select components, layout panels, and ensure compliance with applicable codes and standards Support installation, wiring, and commissioning efforts Support and lead controls scope on new equipment installations and system upgrades Commission new lines, drives, and automation systems Ensure smooth integration into existing operations with minimal disruption Perform hands-on work in an industrial manufacturing environment Work in conditions typical of a polymer fiber extrusion facility (heat, dust, continuous operation) Must be comfortable working on energized systems, troubleshooting in real time, and "getting dirty" Qualifications Bachelor's degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience) 5+ years of hands-on controls/automation experience in an industrial/manufacturing environment Strong experience with PLC programming (Siemens strongly preferred), HMI development and troubleshooting, Siemens drives (critical requirement), and electrical schematics and panel design Experience with high-speed or continuous process manufacturing preferred Proven track record of reducing downtime and improving equipment reliability Strong troubleshooting skills under pressure Ability to work independently with minimal supervision Willingness to be on-call and respond to plant issues outside of normal hours Hands-on mindset- not purely a desk-based engineering role Effective communication with maintenance and operations teams