Process Engineer
Job
F&C
Katy, TX (In Person)
$105,000 Salary, Full-Time
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Job Description
Overview The Process Engineer is responsible for delivering high-quality process engineering solutions across all project phases, including FEED, detailed engineering, and commissioning support. This role ensures facilities are technically robust, safe, operable, compliant, and economically optimized while meeting contractual requirements and client objectives through close collaboration with multidisciplinary teams in a fast-paced environment. The position supports engineering, customer service, and project teams to ensure designs operate safely, efficiently, and reliably in accordance with applicable international standards and internal specifications. Key Responsibilities Develop and review Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and Heat & Material Balances Perform process simulations using Aspen HYSYS, UniSim, ProMax, or similar software Size and specify process equipment including separators, compressors, pumps, exchangers, columns, and treatment packages Perform hydraulic calculations and system analysis for flare, relief, and piping systems Participate in Conceptual Design, FEED, and Detailed Engineering phases Prepare key engineering deliverables such as Process Design Basis documents, equipment datasheets, line lists, tie-in lists, control narratives, and Cause & Effect diagrams Coordinate with Mechanical, Piping, Instrumentation & Controls, and Electrical disciplines Participate in safety studies including HAZID, HAZOP, and LOPA Design and validate relief systems, including PSVs, flare systems, and safeguarding systems Ensure compliance with standards and regulations such as API, ASME, ANSI, NFPA, ISO, IEC, OSHA, EPA, and local codes Support procurement activities and technical bid evaluations Support FAT, SIT, commissioning, and start-up activities Review installation procedures and start-up protocols Provide troubleshooting support during commissioning and early operations Identify bottlenecks and recommend process improvements Support performance testing and plant optimization initiatives Conduct root cause analysis (RCA) and implement corrective actions Interface with vendors, operations, maintenance, and multidisciplinary teams Develop and update engineering standards, specifications, guidelines, and best practices Maintain technical documentation and lessons learned records Provide technical training and mentorship to junior engineers and maintenance personnel Communicate effectively with internal and external stakeholders Attend client meetings with sales teams to support current and future projects Attend production meetings and provide status updates on managed repairs Qualifications Bachelor's degree in Chemical Engineering, Process Engineering, or equivalent Minimum 5 years of experience in the Oil, Gas & Power industry Proven experience in gas processing, oil & gas facilities, and utility systems Strong background in FEED and detailed engineering Proficiency in process simulation software such as Aspen HYSYS, Aspen Plus, UniSim, and ProMax Experience with hydraulic analysis tools such as AFT Fathom, Arrow, PIPENET, or
CAESAR II
preferred Familiarity with HTRI, Aspen EDR, and Advanced Excel Knowledge of API 520/521 andASME B31.3
standards Strong communication and reporting skills Ability to manage multiple projects simultaneously and work effectively with vendors and cross-functional teamsPay:
$90,000.00 - $120,000.00 per yearWork Location:
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