Process Engineer

Job Description Job #: 160001

Title:

Process Engineer

Location:

Ridgeway, VA

Salary Range:

Position:

MECHANICAL ENGINEER

Description:

AmeriStaff Employment & Staffing Solutions is currently seeking a Process Engineering Manager for a direct hire opportunity with a manufacturing client in Ridgeway, VA. This leadership role is responsible for applied engineering and process development for Nylon yarn and textile systems, driving innovation, product optimization, and technical problem-solving across yarn, fabric, and garment applications. The ideal candidate will have a strong background in textile engineering, chemical engineering, or polymer processing, with experience supporting customer-driven product development and continuous process improvement. Benefits of the

Process Engineering Manager:

Direct Hire Opportunity Competitive Salary (Based on Experience & Qualifications) Comprehensive Benefits Package Available Opportunity to lead innovative textile and process engineering initiatives Responsibilities of the

Process Engineering Manager:

Lead engineering development, optimization, and validation of Nylon yarn-to-fabric systems using circular knitting, warp knitting, and weaving platforms. Partner with new and existing customers to develop optimized yarn specifications tailored to specific fabric construction, performance requirements, and end-use applications. Define, evaluate, and optimize yarn parameters including denier, filament count, cross-section, finishes, and interlace characteristics to meet targeted mechanical and functional performance standards. Conduct root-cause analysis and troubleshoot technical issues related to yarn processing, fabric performance, dyeing, finishing, and garment functionality. Collaborate closely with R D, manufacturing, and production teams to implement process-driven innovation and continuous improvement initiatives. Lead and oversee lab trials, pilot testing, mill trials, and benchmarking studies against competitive materials and technologies. Support the development, implementation, and validation of sustainable Nylon and alternative material solutions. Analyze and improve polymer processing, spinning performance, extrusion parameters, and thermal processing to maximize product quality and manufacturing efficiency. Monitor and optimize chemical formulations, textile finishes, additives, and process chemistry to improve product performance and consistency. Evaluate textile manufacturing variables such as tension, shrinkage, dye uptake, moisture management, durability, tensile strength, and fabric performance characteristics. Develop and maintain process control strategies, quality standards, and performance metrics to ensure consistent manufacturing output. Drive continuous improvement projects focused on waste reduction, efficiency, quality enhancement, and cost savings. Provide technical leadership and engineering support for customer-driven product development and commercialization efforts. Develop technical documentation, SOPs, engineering procedures, process guidelines, and training materials. Mentor and provide technical guidance to engineering, technical, and production teams as needed. Ensure compliance with safety, quality, and environmental standards within engineering and manufacturing operations. Perform additional duties as assigned by management. Requirements of the

Process Engineering Manager:

Master's degree in Textiles required. Degree concentration in Textile Engineering, Chemical Engineering, Polymer Science, Materials Science, or a related technical field strongly preferred. Strong experience in textile manufacturing, Nylon yarn systems, polymer processing, or engineered textile products required. Experience with circular knitting, warp knitting, weaving, yarn development, or textile performance testing preferred. Knowledge of polymer chemistry, extrusion/spinning processes, textile finishing, and process optimization strongly preferred. Experience with root-cause analysis, process validation, and continuous improvement methodologies. Strong analytical, troubleshooting, and problem-solving skills in a manufacturing environment. Ability to interpret technical data and translate engineering findings into actionable process improvements. Excellent communication and customer-facing skills with the ability to collaborate across departments and with external partners. Experience leading technical projects, product development, or engineering initiatives preferred. #

INDAI2472

Requirements:

Job Type:

Permanent

Post Date:

05/21/2026