Controls Engineer

Controls EngineerPosition OverviewWe are seeking a motivated Controls Engineer to design, develop, and commission automated machine control systems for manufacturing environments. The role focuses on PLC and high-level control programming, electrical and schematic design, HMI development, and continuous improvement of machine performance and reliability. The ideal candidate will have hands-on experience with robotics, Beckhoff/TwinCAT or similar platforms, structured text, object-oriented approaches, and test-driven development practices to deliver robust automation solutions that maximize OEE.Key ResponsibilitiesDesign, program, and commission PLC and motion control systems for automated machinery using TwinCAT/Beckhoff and other PLC platforms.

Develop control logic using structured text and apply object-oriented programming (OOP) principles and test-driven development (TDD) where appropriate to improve reliability and maintainability.

Create and maintain HMI screens, operator interfaces, and supervisory controls to ensure safe and efficient operation.

Produce and review electrical schematics, wiring diagrams, and panel layouts using AutoCAD or similar electrical CAD tools; support electrical design and component selection.

Integrate robotics and peripheral devices (sensors, actuators, servos) into machine control architectures and collaborate with mechanical and manufacturing teams.

Perform factory acceptance tests (FAT), site acceptance tests (SAT), and on-site commissioning and troubleshooting to validate system performance.

Implement diagnostics, logging, and OEE monitoring to identify improvement opportunities and support data-driven optimization.

Write clear technical documentation, software comments, and maintenance procedures for handover to operations and service teams.

Provide hands-on support for maintenance, root-cause analysis, and change control during production ramp-up and lifecycle support.

Adhere to safety standards, regulatory requirements, and best practices for electrical and control system design.

QualificationsBachelors degree in Electrical Engineering, Mechatronics, Controls Engineering, or related field (or equivalent experience).3+ years of professional experience designing and programming industrial control systems for automated machinery or manufacturing lines.

Strong experience with PLC programming languages, especially structured text (ST), and familiarity with

IEC 61131-3

standards.

Hands-on experience with Beckhoff/TwinCAT platforms (Backhoff experience acceptable), PLC/HMI integration, and electrical schematic interpretation.

Proven knowledge of object-oriented design principles and test-driven development (TDD) applied to control software.

Experience integrating robotics, motion control, servos, encoders, and safety devices into control systems.

Proficiency with HMI development, OEE monitoring, and implementing machine diagnostics and logging.

Skilled in electrical design and schematic creation using AutoCAD or equivalent E-CAD tools.

Familiarity with industrial communication protocols (EtherNet/IP, EtherCAT, Modbus, PROFINET) and networked control architectures.

Benefits

• Medical, Dental, Vision
• FSA, HSA, Disability
• 401(k
• PTO & Holidays (even during Christmas
• New Years
• Teeth Whitening Discounts
• Educational Assistance
• Onsite Gym
• Company and Family Friendly events