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HRU Tech

Modern Controls Engineer - Principal (State Estimation)

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What they do

A Power Electronics Engineer designs and develops power and control electronic equipment or hardware for products with motors. Works with circuits and other electronic equipment, components or systems.

$113,100 / year median in Michigan

+12% projected growth

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Job Description

Modern Controls Engineer Principal (State Estimation) Direct Hire Position Summary We are seeking a Modern Controls Engineer Principal to lead the design, development, implementation, and validation of advanced embedded control systems for defense applications. This highly technical role focuses on motion control, state estimation, and advanced model-based controls development , supporting the full product lifecycle from system modeling and algorithm development through hardware integration, testing, and vehicle deployment. The ideal candidate will serve as a technical subject matter expert (SME) in state-space controls and state estimation techniques, helping establish best practices while mentoring other engineers and expanding the organization's technical capabilities in advanced controls. Key Responsibilities Controls System Design & Development Design, develop, and implement advanced control algorithms using both classical and modern control techniques. Develop motion control systems utilizing state-space methods and advanced estimation techniques. Perform stability, robustness, and performance analysis. Design and tune multi-loop and multi-axis control architectures. Develop and deploy control algorithms using MATLAB/Simulink and embedded C/C++ environments.
Validate control strategies through:
Software-in-the-Loop (SIL) Hardware-in-the-Loop (HIL) Bench testing Vehicle testing Support system commissioning, calibration, and field troubleshooting. System Modeling & Simulation Develop state-space and frequency-domain models for electromechanical, hydraulic, and vehicle systems. Perform physical modeling and system identification. Correlate simulation models with real-world test data. Analyze system performance metrics and validate engineering requirements. Utilize system models to develop, optimize, and validate advanced control algorithms and state estimators. Hardware Integration Support the design, selection, and integration of embedded electronic hardware. Define controller hardware requirements based on system I/O and computational needs. Collaborate with mechanical engineering teams to communicate system integration requirements. Troubleshoot electrical, controls, and system-level integration issues. Technical Leadership Serve as the organization's subject matter expert for advanced motion control and state estimation. Mentor and coach engineering teams on modern controls methodologies. Help develop organizational standards and best practices for advanced controls engineering. Provide technical guidance during architecture reviews, design reviews, and system integration activities. Required Qualifications Experience 8+ years of engineering experience in controls, embedded software, or related disciplines. Senior-level experience implementing advanced motion control systems using state-space methods. Experience developing state estimators and advanced control algorithms. Demonstrated expertise in model-based controls development using MATLAB/Simulink. Experience mentoring engineers and serving as a technical leader within engineering teams. Ability to obtain a U.S. Government security clearance. Technical Skills MATLAB Simulink Stateflow State-space modeling Motion control systems State estimation Control system modeling and simulation Embedded C/C++ Real-time embedded systems System identification SIL/HIL testing Vehicle controls development Preferred Qualifications Experience with one or more of the following: Advanced Controls & Estimation State-space modeling Kalman Filtering LQR/LQG Model Predictive Control (MPC) Robust control MIMO system design Numerical optimization Observer design Multi-axis motion control Parameter estimation and controller tuning Classical Control Theory PID control Lead-lag compensation Loop shaping Root locus analysis Feedforward control Cascaded loop architectures Embedded Development Simulink/Stateflow Coder MotoHawk Raptor OpenECU dSPACE Embedded Linux RTOS platforms Microcontroller development Defense & Vehicle Systems Weapon systems Combat vehicle engineering Fire control systems Turret and ammunition handling systems Electric and hybrid vehicle architectures By-wire systems Actuator controls (motors and valves) Vehicle & System Simulation ADAMS Dymola CarSim TruckSim FMI/FMU Networking & Communications Ethernet
TCP/IP UDP
Ether
CAT DDS TSN CAN LIN J1939 XCP/CCP
Vector tools Kvaser INCA Additional Experience Electrical, mechanical, hydraulic, and pneumatic system design Data acquisition hardware and software Vehicle and system troubleshooting Experience delivering defense software CDRLs Knowledge of applicable military standards including:
MIL-STD-498 MIL-STD-461 MIL-STD-882E DO-178C DO-254
Education Master's or PhD in: Automotive Engineering Mechanical Engineering Electrical Engineering Computer Science Computer Engineering Mechatronics Or a closely related technical discipline
Position Details Employment Type:
Direct Hire Work Schedule:
Monday-Friday, 8:00 AM-5:00 PM Additional hours may be required to meet project deadlines.
Work Location:
Onsite (Remote work is not available.)
Travel:
Approximately 10%, primarily to test sites throughout the Great Lakes region.
Salary Range:
$104,000-$173,000, depending on experience. Additional Requirements This position supports ITAR-regulated programs. Dual citizenship is not permitted for this position. Candidates must be eligible to obtain a U.S. Government security clearance. Position requires light physical activity. Equal Opportunity Employer (including Disability/Veterans) #HRUProfessional