ISO 9001

Project management experience in manufacturing Material selection and characterization Factory operations documentation Research project design Manufacturing standard operating procedures Production validation processes Statistics research Bachelor's degree Quality risk management Full Job Description

POSITION SUMMARY

This is a dual role. As Program Manager, the incumbent owns customer programs and internal/external R D projects end to end which scope, schedule, budget, and technical execution. As Process Engineer, the incumbent owns the manufacturing processes those programs depend on: making sure the floor runs to released procedures, that every process parameter has a number, a control method, and an inspection method behind it, and that our processing competency advances rather than stays where it is. The two halves reinforce each other. Program commitments are only as good as the process capability behind them, and process improvements only get funded when they are tied to a program outcome. The successful candidate is comfortable moving between a customer conference call and the production floor in the same hour.

QUALIFICATIONS

Required Bachelor of Science in Materials Science, Chemical Engineering, or Mechanical Engineering > 10 years of experience developing advanced composite materials Strong background and expertise in advanced polymer-based composites especially carbon fiber composites. Hands-on experience in manufacturing engineering, composite layup, and testing Demonstrated process engineering experience in a regulated or specification-driven manufacturing environment — continuous web, prepreg, coating, or fiber production preferred Working knowledge of a formal quality management system (ISO 9001:2015 or AS9100) and the discipline that comes with it: document control, change control, corrective and preventive action, and internal audit Ability to read and apply customer and industry material specifications at the clause level (Boeing MMS-series, ASTM, SAE/AMS) Applied statistics for manufacturing — design of experiments, process capability (Cp/Cpk), measurement system analysis, and control charting Excellent written and verbal communication skills Strong team player that is capable of working seamlessly with ownership/management, engineering, production, quality, and sales staff Ability to manage and coordinate programs and research projects focused on advanced composite materials Ability to respond quickly and flexibly to the various needs of a small business (technical/scientific, manufacturing, quality, sales) Proficiency in the use of Microsoft Project Proven track record of performing program planning and developing execution strategies Experience managing programs with multiple stakeholders and ability to execute risk mitigation activities U.S. Person as defined under ITAR (22 CFR 120.62); the work is export-controlled Preferred Experience commissioning or qualifying new production equipment — installation, operational, and performance qualification, and the determination of process tolerances Familiarity with prepreg constituent relationships — fiber areal weight, resin content, and cured ply thickness — and the process variables that drive them Experience writing and revising controlled manufacturing documentation: work instructions, route sheets, control plans, and PFMEAs Experience supporting customer and regulatory audits, source inspections, and first article inspection Working proficiency in a data analysis environment (Excel at an advanced level, Minitab, JMP, Python, or R)

RESPONSIBILITIES

Program Management Manage 1 to 2 programs for external customers ◦ Develop and align program objectives with the organization's strategic goals ◦ Create a program roadmap and long-term plan ◦ Define key performance indicators (KPIs) to measure program success ◦ Allocate resources, including budgets and personnel, to support program initiatives Ensure that project goals, timelines, and budgets are met Monitor project risks and develop mitigation strategies Identify and propose new research and development opportunities ◦ Conceive and write grant proposals for outside funding when appropriate ◦ Plan, coordinate, carry out, and participate in internal R D projects Customer interactions ◦ Respond to customer requests: design a plan that addresses the technical needs of the customer, including technical approach, scope of work, labor and materials costs, and project schedule ◦ Interact with customers as needed to provide technical input and solutions Manage programs for customers aimed at developing composite material solutions involving boron/carbon fiber hybrids Process Engineering — Procedural Compliance Own the manufacturing process documentation set which includes standard operating procedures, route sheets, control plans, startup check sheets, and inspection records and keep the released documents and actual floor practice in agreement Verify that every controlled process parameter carries a numeric specification with tolerance, an owner, a control method, and a means of detection; close the gaps where a parameter is currently carried as tribal knowledge Enforce control on the production floor — no equipment, tooling, material, supplier, or setpoint change without a change record, an impact assessment, and, where required, customer notification Confirm through routine floor audits that operators are running to the current revision, that records are completed as the work is performed, and that recorded values are not rounded or transcribed in a way that conceals an out-of-tolerance condition Lead root cause investigations and corrective actions to objective closure — containment, cause, correction, verification of effectiveness, and read-across to similar processes and products Train and qualify operators against the released procedures, and maintain the training records that demonstrate it Support internal audits, customer audits, source inspections, and prime contractor material reviews as the process-side technical representative Process Engineering — Advancing Processing Competency Characterize the process window for each production line: identify the controlling variables, quantify their effect on product attributes, and convert that understanding into defensible operating limits rather than inherited setpoints Plan and execute designed experiments including screening and factorial designs in preference to one-factor-at-a-time trials and report results with the supporting statistics Establish and monitor process capability on key characteristics; drive Cpk upward and scrap and rework downward Commission new and rebuilt production equipment: write the test plan, install the instrumentation, run the qualification, and issue the resulting process specification Close detection gaps — identify product attributes that are specified but not measured by any current test or inspection method, and develop the method that catches them Specify and maintain the instrumentation and metrology that make the process observable: load, pressure, temperature, tension, speed, and dimensional measurement, including calibration status Evaluate and qualify alternate materials, consumables, and tooling before they are substituted into production Execute and supervise composite layup processes to support company research and development Supervise and direct composite material testing using ASTM procedures, and identify modifications required to obtain valid failure modes with boron-based composites Transfer development processes into production with a documented, capable, and repeatable process package

Pay:

$100,000.00 - $149,600.00 per year

Benefits:

401(k) 401(k) matching Dental insurance Employee assistance program Health insurance Health savings account Life insurance Paid time off Relocation assistance Tuition reimbursement Vision insurance Application Question(s): Do you have a Bachelor of Science in Materials Science, Chemical Engineering, or Mechanical Engineering? Do you have a strong background and expertise in advanced polymer-based composites especially carbon fiber composites?

Education:

Bachelor's (Preferred)

Experience:

developing advanced composite materials: 10 years (Required)

Work Location:

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