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Gerdau

Maintenance Reliability Engineer

Career Insights for Facilities Engineer

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What they do

A Facilities Engineer supports engineering activities surrounding planning, design, and maintenance in a number of indoor environments; including manufacturing facilities, power stations, hospitals, and offices.

$85,883 / year median in Virginia

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Job Description

Maintenance Reliability Engineer - Join Gerdau in Petersburg, VA Relocation Assistance Available Within the U.S. only Are you ready to make a real impact in a fast-paced manufacturing environment? At Gerdau, the first North American steelmaker to earn B Corp Certification, we're producing the lowest embodied carbon steel in the U.S.—and we want you to help lead the way.
We Have:
A strong global presence with mini-mills that transform millions of metric tons of raw material to produce steel beams, flat-rolled steel, merchant bar, rebar, spikes, and wire used by the automotive industry, appliance, construction, machinery, and equipment industries. A culture that welcomes diversity, encourages innovation and creates products that serve humanity. An environment that values teamwork, safety, and sustainability. A commitment to continuous improvement and the belief that we can create a better future for our employees and our global community by investing in people, processes, and technology.
We Offer:
Comprehensive Medical, Prescription, Dental, Vision Plans - Eligible upon 1st day of hire Health & Dependent Care (Flexible Spending Account) 100% Matching 401K up to 6% Life/Accidental Life Insurance Bonuses Health Advocate Services Employee Assistance Program Tuition Reimbursement Program Career Path System and Training An empowering and open culture with the opportunity to grow and create
What You Will Do:
Develop and implement reliability and predictive maintenance strategies for critical equipment, including rolling mills, furnaces, cranes, and material handling systems. Conduct root cause failure analysis (RCFA) and failure modes and effects analysis (FMEA) to identify and mitigate recurring issues. Utilize condition monitoring technologies such as vibration analysis, thermography, and lubrication analysis to detect early signs of failure. Work with maintenance and operations teams to optimize preventive maintenance (PM) programs and ensure best practices are followed. Identify and recommend improvements to increase equipment availability, reduce maintenance costs, and enhance overall operational efficiency. Develop and manage key performance indicators (KPIs) related to equipment reliability and maintenance effectiveness. Assist in planning and execution of major equipment overhauls and capital improvement projects. Collaborate with OEMs, suppliers, and contractors to ensure optimal equipment performance and support continuous improvement initiatives. Provide technical support and training to maintenance teams to enhance troubleshooting and reliability knowledge. Ensure compliance with all safety, environmental, and regulatory standards.
Qualifications:
Bachelor's degree in mechanical, electrical, or industrial engineering, or a related field. 5+ years of experience in mechanical maintenance reliability within a heavy industrial, steel mill, or manufacturing environment. Certification in reliability engineering (e.g., CMRP, CRE) is a plus. Experience with steelmaking or heavy manufacturing equipment. Knowledge of Six Sigma, Lean Manufacturing, or other continuous improvement methodologies. Strong understanding of predictive and preventive electrical maintenance techniques. Experience with CMMS (Computerized Maintenance Management Systems) for tracking maintenance activities and asset performance. Knowledge of reliability methodologies such as RCM, RCFA, FMEA, and TPM. Proficiency in data analysis and troubleshooting industrial mechanical and electrical systems. Familiarity with industry standards such as
OSHA, ASTM.
Strong problem-solving, leadership, and communication skills. Knowledge of Six Sigma, Lean Manufacturing, or other continuous improvement methodologies. A willingness to perform functions in the field with the technicians is critical to success in this role. Certification in reliability engineering (e.g., CMRP, CRE) is a plus. Experience with steelmaking or heavy manufacturing equipment. Join us as a Maintenance Reliability Engineer if you're passionate about leveraging your technical skills to optimize manufacturing operations. You'll play a vital role in ensuring our facilities operate at peak performance while fostering innovation through advanced technology integration. This is your chance to contribute to a company that values growth, sustainability, and the empowerment of its people.
Pay:
$93,000.00 - $110,000.00 per year Application Question(s): Will you now or ever in the future require sponsorship to work in the United States?
Education:
Bachelor's (Preferred)
Work Location:
In person