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Sterling St James LLC

Industrial Engineer

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What they do

An Industrial Engineer devises ways to make production processes more efficient and less wasteful. Uses technology and engineering to help companies and organizations produce products with efficient use of time, resources, and energy.

$93,248 / year median in Iowa

-5% projected decline

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Job Description

Job Title:
Manufacturing/Process Engineer Location:
Decorah, Iowa Salary:
$75-95K plus bonus Job Summary of the
Manufacturing/Process Engineer:
The Manufacturing/Process Engineer will aid in achieving the company's objectives and aspirations by enhancing, upholding, and refining production methodologies. This position emphasizes process consistency, continuous enhancement, and support for capital projects while collaborating with Operations, Quality, Maintenance, and Supply Chain to ensure efficient, secure, and repeatable manufacturing strategies. Job Duties & Responsibilities of the
Manufacturing/Process Engineer:
Ensure smooth manufacturing operations by overseeing process performance and addressing process complications. Create, maintain, and document work instructions, process flows, routings, and standard work practices. Analyze production statistics (scrap, rework, cycle time, downtime) to pinpoint areas for process enhancement. Implement process modifications to boost safety, quality, efficiency, and output capacity. Assist in new product or process introductions through process setup, trials, and documentation. Lead and engage in continuous improvement initiatives utilizing Lean, Six Sigma, and similar methodologies. Oversee root cause analysis efforts and implement corrective and preventive measures to tackle process problems. Proactively identify and eliminate waste, minimize scrap, reduce labor inefficiencies, and cut down material expenses. Lead kaizen events and consistently track improvement metrics and outcomes. Maintain process enhancements through updating documentation and conducting operator training sessions. Lead capital project initiatives by overseeing all stages, including equipment selection, justification, installation, and startup, to enhance operational capabilities and support business objectives. Prepare and support capital requests by creating ROI analyses and technical specifications aligning with organizational goals and cost reduction strategies. Collaborate across functions with vendors, Maintenance, and Operations teams to ensure seamless equipment installation and successful commissioning. Support process validation, capability studies, and acceptance testing for new or modified equipment to ensure adherence to quality, safety, and performance standards. Update documentation, standard work, and process instructions post capital project implementation to sustain improvements and knowledge transfer. Support manufacturing processes by ensuring alignment with internal quality systems and customer needs for continuous improvement and operational excellence. Aid in non-conformance investigations and implementation of corrective actions to uphold product quality standards and compliance. Infuse safety, ergonomics, and risk mitigation strategies into process enhancement efforts for a secure and efficient work environment. Support internal audits and documentation reviews to assure compliance and process dependability. Promote a culture of quality, safety, and continuous improvement across the shop floor to consistently achieve business goals. Education & Experience Requirements of the
Manufacturing/Process Engineer:
Bachelor's degree in Engineering (Manufacturing, Industrial, Mechanical, or related field) required 4-7 years of hands-on manufacturing or process engineering experience in a production environment Demonstrated ability to independently analyze, improve, and sustain manufacturing processes Experience in lean manufacturing. Experience with capital projects. Strong working knowledge of process capability, cycle time analysis, scrap reduction, and efficiency metrics Proven experience developing and maintaining detailed work instructions, standard work, and process documentation Experience supporting capital equipment installation, commissioning, and process validation activities Must enjoy being hands-on working with production teams Advanced problem-solving skills with practical application of root cause analysis methodologies Ability to interpret engineering drawings, specifications, and manufacturing data Strong communication skills with the ability to work effectively across Operations, Quality, Maintenance, and Supply Chain Ability to travel up to 15% to support the needs of the business.