An Industrial Engineer devises ways to make production processes more efficient and less wasteful. Uses technology and engineering to help companies and organizations produce products with efficient use of time, resources, and energy.
Industrial Engineering Analyst I Excelsys Global Consulting Sugar Land, TX Job Details Full-time $60,000 - $70,000 a year 1 day ago Qualifications Statistical software Statistics Operations research Total productive maintenance (TPM) Production data analysis Statistics Quality control statistical data analysis Engineering process optimization Manufacturing facility experience Bachelor's degree Industrial engineering Systems analysis Quality improvement programs in engineering Process management Full Job Description 1.
GENERAL DESCRIPTION
We are seeking an Industrial Engineering Analyst to support the analysis, measurement, optimization, and continuous improvement of industrial processes within a heavy manufacturing environment. This position is ideal for a recent graduate or early-career professional with a strong theoretical foundation in Industrial Engineering and a passion for operational excellence. The successful candidate will spend significant time in manufacturing facilities, observing operations, collecting and analyzing data, interviewing operators and supervisors, and identifying opportunities to improve productivity, quality, material utilization, and process performance. The role is heavily focused on the practical application of Total Productive Management (TPM) principles, industrial engineering methodologies, and data-driven decision making. 2. Key Responsibilities Conduct detailed studies of production and support processes in heavy industrial operations. Observe, document, and analyze manufacturing activities across multiple departments and operational areas. Perform shop floor data collection, including process observations, work measurements, and operational assessments. Interview operators, technicians, and supervisors to understand process constraints, inefficiencies, and improvement opportunities. Develop and maintain process maps, workflow analyses, and operational documentation. Define, validate, and improve time structures and labor standards for manufacturing operations. Analyze productivity, equipment utilization, process efficiency, and operational performance indicators. Identify and quantify losses associated with downtime, inefficient work methods, material waste, technological scrap, and quality-related defects. Support TPM initiatives and apply industrial engineering tools to improve operational performance. Develop recommendations and business cases for process improvements and optimization projects. Participate in continuous improvement initiatives focused on productivity, capacity enhancement, quality improvement, and cost reduction. Utilize data analysis, simulation, and process optimization tools to evaluate alternative solutions. Prepare reports, presentations, and management summaries based on findings and recommendations. Collaborate with production, maintenance, quality, and engineering teams to implement improvements. Support the establishment of performance metrics and operational standards. 3. Required Qualifications Bachelor's Degree in Industrial Engineering or closely related field. Recent graduates and candidates with limited professional experience are encouraged to apply.
Strong academic knowledge of:
o Manufacturing processes o Methods engineering o Work measurement and time studies o Operations research o Statistics and data analysis o Lean Manufacturing principles o Total Productive Management (TPM) o Continuous Improvement methodologies Ability to analyze complex operational systems and identify improvement opportunities. Strong quantitative and problem-solving skills. Excellent written and verbal communication abilities. Ability to work effectively in industrial environments and interact with employees at all organizational levels. 4. Preferred Qualifications Internship, co-op, research, or project experience in manufacturing or industrial operations. Exposure to continuous process industries, heavy manufacturing, metals, mining, cement, paper, chemicals, or similar environments. Knowledge of Lean Manufacturing, Six Sigma, Kaizen, OEE, and TPM methodologies. Experience with process simulation and optimization tools. 5. Technical Skills Proficiency or strong learning capability in modern analytical and technological tools, including: Microsoft Excel (advanced level preferred) Power BI or similar business intelligence platforms Statistical analysis software Process mapping and workflow analysis tools Data collection and reporting technologies Industrial engineering and process simulation software Database and data visualization tools AI-assisted analytical and productivity tools 6. Work Environment & Travel Requirements Full-time position. Extensive and continuous presence in manufacturing facilities is required.\ Locations are diverse within USA like around the areas of Chicago (IL), Pittsburgh (PA), Louisville KY), Memphis (TN), Birmingham (AL), Houston (TX), Midland (TX), Cleveland (OH), etc. Daily or frequent observation of operations on the production floor. Ability to work across all production shifts, including occasional early morning, evening, or night shift observations, as required for operational studies. Comfortable working in heavy industrial environments and continuous-process operations. Willingness to spend significant portions of work time in production areas rather than in an office setting. Adapted to work in highly stringent environment conditions like heat, noise, dust, humidity and requiring strong HSE training and practices, including wearing PPE most of the working time. 7. Key Competencies Analytical thinking Intellectual curiosity Observation and attention to detail Continuous improvement mindset Initiative and ownership Interpersonal communication Data-driven decision making Adaptability and resilience Teamwork and collaboration Results orientation 8. What Success Looks Like Within the first year, the Industrial Engineering Analyst will have: Developed a deep understanding of plant operations and production processes. Established accurate process measurements and operational baselines. Identified and quantified major productivity and process losses. Proposed and supported implementation of measurable operational improvements. Contributed to TPM and continuous improvement initiatives that enhance productivity, quality, throughput, and material utilization. This position offers an excellent opportunity for an ambitious Industrial Engineering professional to build hands-on experience in a challenging heavy industrial environment while making meaningful contributions to operational excellence.
