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BorgWarner Inc.
Manufacturing Quality Engineer
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What they do
A Manufacturing Engineer uses technology and engineering to help companies and organizations manufacture products with efficient use of time, resources, and energy.
$87,125 / year median in Illinois
+8% projected growth
Job Description
at BorgWarner Inc. in Dixon, Illinois, United States Job Description Direct and oversee the day-to-day activities associated with providing world-class quality and manufacturing engineering technical support to the manufacturing areas that meets or exceeds customer expectations.
KEY RESPONSIBILITIES
: + Identify and implement improvements with manufacturing teams that reduce product cost, improve quality and maximize customer satisfaction. + Ensure the maximum safety, quality, capability and utilization of manufacturing/processing equipment and processes. + Continuously research and implement "Best Practice" manufacturing and processing methods. + Lead new product introductions and current product modifications to the manufacturing floor. + Review and quote processing and production equipment and tools. + Ensure that effective documentation and control systems are developed, utilized, and maintained. + Lead the manufacturing team to define, justify, and coordinate the purchase and implementation of new equipment and processes; perform capacity analysis, track tooling and AR expenditures. + Assist and/or lead specific elements in theAPQP / NPDP
process, including selections of special characteristics for product and build processes. + Lead in the design and build of manufacturing/assembly/processing equipment and processes. + Resolve and prevent issues through robust problem-solving methodologies (8D's, 5 Why's, A3s, etc.). + Coordinate or perform as needed, process diagnostics, maintenance, repairs, calibrations, and operating procedures. + Coordinate and perform special studies, DOE's and capacity/capability analysis. + Review and disposition on non-conforming materials. Represent BorgWarner on related issues. + Prepare and make presentations to customers, employees, and all levels of the management team. + Manage customer portals for assigned activities i.e. corrective actions, capacity reports, warranty management, SCR's, etc. + Lead fast response meeting for Customer complaints and corrective action follow up to on-time completion. + Coordinate and manage outside contract projects. + Coordinate and manage specialized processes such as heat treating, welding, soldering, etc. + Lead and utilize a teamwork approach to achieve departmental objectives (safety, scrap, FTT , others). + Provide technical leadership, training, and support to manufacturing teams as well as to peers. + Use of required PPE ; following safety rules and procedures and training others; compliance with plant code of conduct. + Attendance and participation at safety and health training sessions. + Lead and promote the 5S Standards. + Lead and promote by example BW Beliefs. + Define and get customer approval on FG packing. + Perform other activities as needed.WHAT WE'RE LOOKING FOR
: EDUCATION and/orEXPERIENCE
: + Bachelor's degree in an engineering or related technical field from a four-year college or university. + Travel with minimal notification may arise. + 10- 12 years Engineering experience + Actively participated in a major product launch Demonstrated a thorough depth and breadth of knowledge and experience in manufacturing / quality engineering principles
KEY JOB SKILLS / EXPERIENCE
: + DOE [Echip] + Product knowledge + Understanding of manufacturing processes + Understanding of quality systems + Time and Motion analysis + Economics and cost analysis + Value analysis + Tool and fixture design + Automation design and application + Ergonomics + Statistical Process Control ( SPC ) + Geometric Dimensioning and Tolerancing (GD & T) + Communication (verbal and written) skills for both internal and external customers + Presentation skills + Organization skills + Project management skills (Gantt and PERT charts) + SMED theory and application + Failure Mode Effects Analysis ( FMEA ) + Problem solving skills (5W, 8Ds, A3, Fish Bone, etc.) + Visual factory concepts + Health and Safety systems and procedures + Knowledge of the automotive industry and customers For a listing of Dixon openings: BorgWarner Openings (https://www.borgwarner.com/careers/job-search?indexCatalogue=default&wordsMode=0&3Location=Arden%20- 20North%20Carolina%20
- 20USA,Asheville%20
- 20North%20Carolina%20
- 20USA)
Pay & Benefits Annual Salary Range:
$ 80,800- $ 111,100 Benefit info: U.S. Benefits
- BorgWarner (https://www.