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Mueller Coatings

Controls and Automation Engineer

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Job Description

Controls and Automation Engineer Mueller Coatings East Bridgewater, MA Job Details Full-time 1 day ago Benefits Health insurance Dental insurance 401(k) Paid time off Vision insurance 401(k) matching Qualifications PLC-based control system operation Engineering equipment malfunctions diagnostics Teamwork Project engineering Human-machine interface (HMI) systems Interpersonal skills Electrical schematic reading and interpretation Industrial equipment troubleshooting Manufacturing facility experience Industrial electronics Organizational skills Pneumatic systems Technical troubleshooting support Mechanical troubleshooting Full Job Description Mueller Coatings | East Bridgewater, MA Mueller Coatings is seeking a hands-on Controls & Automation Engineer to improve manufacturing performance through reliable controls, practical automation, and effective problem-solving. In this role, you will design, program, troubleshoot, and improve systems supporting vacuum metalizing, spray coating, and related manufacturing operations. You will work closely with Production, Maintenance, Engineering, and Quality to reduce downtime, improve process consistency, and bring automation projects from concept to production. Our values— Excellence, Dependability, Teamwork, and Innovation —guide how we work, solve problems, and support one another. What You'll Do Develop and improve control systems Design, program, troubleshoot, and maintain PLCs, HMIs, sensors, motor controls, variable frequency drives, and industrial control networks. Develop equipment sequences, operator interfaces, alarms, and diagnostics that simplify operation and troubleshooting. Integrate controls for vacuum systems, coating equipment, ovens, conveyors, pumps, and material handling equipment. Upgrade aging control systems and maintain accurate electrical schematics, program backups, and revision records. Bring practical automation to the manufacturing floor Identify opportunities to automate part handling, loading and unloading, coating application, inspection, and packaging. Develop automation concepts, project requirements, cost estimates, and expected operating benefits. Program and support FANUC and other robotic systems, and integrate robots, cobots, machine vision, and automated fixtures. Develop solutions that accommodate different part geometries, production volumes, and changeover requirements. Reduce manual handling, cycle time, process variation, and scrap. Solve problems and strengthen equipment reliability Diagnose electrical, controls, and automation issues affecting production. Partner with Maintenance to identify root causes and implement lasting corrective actions. Improve equipment diagnostics and support preventive maintenance practices. Train operators and maintenance technicians on controls, proper operation, and fault recovery. Provide hands-on support during installations, startup, and production interruptions. Support quality, safety, and project execution Develop controls that maintain repeatable temperature, timing, pressure, vacuum, and coating application parameters. Implement recipe management, process monitoring, data collection, and traceability where needed. Work with Quality and Process Engineering to verify that changes meet approved process specifications. Manage assigned projects through installation, commissioning, acceptance testing, and production handoff. Coordinate with equipment builders, integrators, contractors, and suppliers. Partner with EHS and Maintenance on machine guarding, interlocks, and safety controls, and follow established change control, lockout/tagout, and electrical safety procedures. What You Bring Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related field; equivalent technical education and relevant experience will be considered. At least three years of hands-on experience in industrial controls, automation, or manufacturing equipment engineering. Demonstrated experience programming and troubleshooting PLCs and HMIs. Working knowledge of industrial electrical systems, instrumentation, sensors, motor controls, and control panel components. Ability to read, interpret, and update electrical schematics. Experience troubleshooting equipment that combines electrical, mechanical, pneumatic, and process systems. Strong problem-solving, project organization, and communication skills. Ability to work independently and collaborate with operators, technicians, engineers, and outside suppliers. Ability to work independently and have excellent interpersonal skills and the ability to communicate effectively with other team members and facility leadership.
Preferred experience includes:
Allen-Bradley/Rockwell Automation and AutomationDirect control platforms. FANUC robotics, cobots, machine vision, or motion control. Vacuum equipment, automated coating systems, spray equipment, cure ovens, or conveyors. Manufacturing data collection, equipment monitoring, or MES integration. Manufacturing environments with varied products and frequent changeovers. Machine safety systems and applicable industrial electrical standards. Evaluating automation investments through labor savings, capacity improvements, quality gains, and payback. What Success Looks Like Success means fewer recurring equipment failures, reduced controls-related downtime, improved throughput and process repeatability, and automation projects that achieve documented benefits. It also means completing projects within approved schedules and budgets and leaving employees with the documentation, training, and tools needed to support the equipment. Work Environment This position combines engineering work with regular hands-on activity on the manufacturing floor. Work may involve coating materials, operating machinery, elevated temperatures, and industrial noise. Required personal protective equipment and established safety procedures must be followed. Occasional support outside normal operating hours may be needed for installations, planned shutdowns, or urgent equipment issues. Interested in turning ideas into reliable manufacturing solutions? Apply with your resume and share your experience with industrial controls, robotics, and automation. Mueller Coatings is a Family Operated Industrial Coatings Application Job Shop, founded in 1955 and Located on the south shore. We are
ISO 9001, ISO 13485, AS
9100, and ITAR certified. We are a growing business serving the Aerospace, Defense, Medical, and other industries.
Job Type:
Full-time Benefits:
401(k) 401(k) matching Dental insurance Health insurance Paid time off Vision insurance Application Question(s): Desired Salary?
Experience:
Controls and/or
Automation :
3 years (Required) Ability to
Commute:
East Bridgewater, MA 02333 (Required)
Work Location:
In person

Benefits

  • Paid Time Off (PTO)
  • 401(k) Plans
  • Health Insurance
  • Dental Insurance