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RI
Rose International
Senior Industrial Engineer -Manufacturing Training & Process Improvement.
Career Insights for Manufacturing Process Engineer
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Based on Ohio data
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What they do
A Manufacturing Process Engineer develops workflow, work station, and equipment improvement recommendations within a company's manufacturing environment. Fine tunes manufacturing processes by researching, designing, modifying, and testing manufacturing methods and equipment. Evaluates manufacturing processes, applies knowledge of product design, fabrication, assembly, tooling, and material.
$92,861 / year median in Ohio
-5% projected decline
Job Description
Required Education:
- High School Diploma or Equivalent.
Required Experience:
- Experience as a manufacturing training specialist/Industrial Engineer.
- 3+ years of experience in manufacturing, warehouse operations, industrial training, technical writing, process engineering, and continuous improvement Process Engineering background in an industrial setting.
- Demonstrated experience developing SOPs, work instructions, OJT documentation, or manufacturing training materials.
- Ability to quickly understand manufacturing and warehouse processes through direct observation and employee engagement.
- Understanding of Lean Manufacturing concepts such as standard work, waste elimination, 5S, visual management, process flow, and continuous improvement.
Desired Qualifications:
- Experience working directly with hourly manufacturing or warehouse employees.
- Ability to create professional visual documentation incorporating photographs and process diagrams.
- Experience with structured problem-solving methodologies such as 5 Whys, A3, 8D, or similar methods is preferred.
- Experience supporting regulated, ISO-certified, or quality-controlled manufacturing environments is preferred.
- Experience developing training matrices or qualification/certification programs is a plus.
Required Skills:
- Strong technical writing skills with the ability to convert complex processes into concise, operator-friendly instructions.
- Strong proficiency with Microsoft Office, particularly Word, PowerPoint, Excel, and Visio or similar process-mapping tools.
- We are seeking a hands-on Manufacturing Training & Documentation consultant to utilize their Industrial Engineer experience to support the development and standardization of training materials across manufacturing and warehouse operations.
- This is not simply making documentation to check a block. The documentation/ job aids will direct managers and workers on how to perform the current line and a new line coming in from a closing plant. These materials will be used to get the facility operating efficiently.
- This individual will spend significant time on the production and warehouse floor observing processes, engaging operators and subject-matter experts, and translating current and improved processes into clear, practical training documentation.
- The ideal candidate combines strong technical writing and training-development skills with practical manufacturing experience and an understanding of Lean/Continuous Improvement principles.
Job Responsibilities:
- Observe and document manufacturing, assembly, testing, warehouse, receiving, material handling, kitting, and inventory processes.
- Partner directly with operators, supervisors, engineers, quality, supply chain, and other subject-matter experts to understand and document current processes.
- Develop clear, visual, operator-friendly:
- Standard Operating Procedures (SOPs)
- Standard Work Instructions
- OJT / Job Instruction documents
- Training guides and qualification materials
- Process flow documentation
- One-point lessons and visual aids
- Checklists and process verification documents
- Break complex processes into logical, sequential training steps that can be easily understood by new employees.
- Incorporate photographs, illustrations, screenshots, process parameters, quality checkpoints, safety requirements, and critical-to-quality steps into training materials.
- Identify inconsistencies, unnecessary process variation, unclear work instructions, and potential efficiency opportunities while documenting processes.
- Partner with Operations and Continuous Improvement teams to incorporate improved methods into standard work.
- Facilitate process reviews with operators and subject-matter experts to validate that documentation accurately reflects the approved process.
- Establish document revision controls and support an organized system for maintaining current training materials.
- Assist supervisors and trainers in implementing structured OJT programs and employee qualification processes.
- Develop training matrices and assist in tracking employee training and qualification status.
- Support new-hire onboarding and cross-training programs for manufacturing and warehouse employees.
- Conduct periodic floor audits to verify that documented standard work matches actual operating practices.
- Help create a sustainable process for updating training documentation when products, equipment, layouts, or processes change.
- The successful candidate should demonstrate:
- Strong floor presence and comfort working directly within manufacturing and warehouse environments.
- Ability to ask effective questions and extract process knowledge from experienced operators and technical experts.
- Strong organizational and project-management skills.
- Attention to detail and document accuracy.
- Ability to work independently and manage multiple documentation projects simultaneously.
- Effective communication across hourly employees, supervisors, engineers, and management.
- Continuous-improvement mindset with the ability to recognize opportunities while documenting processes.
- Practical approach to documentation—materials must be usable on the floor, not simply administratively complete.
- Success in this assignment will be measured by the ability to:
- Develop and/or update prioritized manufacturing and warehouse SOPs and OJT materials.
- Establish consistent templates and standards for site training documentation.
- Create visual, easy-to-follow work instructions for critical operational processes.
- Establish training and qualification matrices for applicable departments.
- Reduce reliance on tribal knowledge by converting operator knowledge into documented standard processes.
- Improve new-hire training effectiveness and time to competency.
- Identify and document process-improvement opportunities discovered during process observation.
- Establish a sustainable documentation and revision-control process that can be maintained by the site after completion of the assignment.
- Only those lawfully authorized to work in the designated country associated with the position will be considered.
- Please note that all Position start dates and duration are estimates and may be reduced or lengthened based upon a client's business needs and requirements.