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Accelera

Senior Manufacturing Engineer

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Job Description

Work Site:
Lancaster (Onsite)
Schedule:
Monday through Friday, 7:00 AM to 4:30 PM Compensation is highly competitive and commensurate with your professional background. Role Summary We are looking for a Senior Manufacturing Engineer to spearhead the creation, refinement, and maintenance of sophisticated production systems, specifically focusing on automated assembly and robotics. This position demands advanced proficiency in electromechanical integration, controls engineering, and electrical systems, alongside the project management expertise necessary to shepherd initiatives from initial planning to final deployment. Primary Duties Project Management & Execution Direct multidisciplinary engineering initiatives from inception to completion, handling everything from defining scope and resources to final execution. Help ensure organizational goals are met by diligently managing project budgets, timelines, and key deliverables. Act as the central point of communication for vendors, integrators, and internal teams throughout the project lifecycle. Oversee capital equipment projects, managing the entire process from initial specifications and procurement to installation and final commissioning. Proactively identify potential project risks and develop mitigation strategies to help maintain production stability and schedule adherence. Monitor and communicate project milestones, performance metrics, and progress updates to senior leadership. Facilitate technical discussions, design evaluations, and status meetings to keep projects on track. Maintain rigorous standards for documentation, change control, and adherence to quality and engineering protocols. Electrical & Controls Engineering Engineer and refine electrical systems for automated production equipment, including power distribution, wiring, and control panels. Program and diagnose issues with PLCs (Siemens, Allen-Bradley) and industrial networks like Profinet, Modbus, or EtherNet/IP. Support the integration and debugging of sensors, motion control systems, and embedded hardware. Conduct thorough root cause analysis on electrical malfunctions to implement effective, long-term corrective solutions. Direct the validation, commissioning, and factory acceptance testing (FAT) processes for electrical systems. Manufacturing & Process Engineering Spearhead continuous improvement efforts to boost efficiency, increase yield, and lower operational costs. Create comprehensive control plans, FMEAs, and process documentation. Utilize production data analysis to help improve overall process capabilities for the team. Automation & Robotics Manage the deployment and optimization of automated assembly and robotic systems. Partner with internal teams and external suppliers to coordinate new system deployments and upgrades. Technical Leadership Act as the subject matter expert for automation and electrical manufacturing systems. Provide mentorship and guidance to technicians and junior engineering staff. Quality & Compliance Lead corrective actions and root cause investigations, such as RCA or 8D processes. Help maintain a high standard of compliance with internal requirements and industry regulations. Documentation & Reporting Keep engineering records, schematics, and project documentation up to date. Deliver consistent reports regarding process performance and project status. Requirements Education Bachelor's degree in Mechanical, Electrical, or Manufacturing Engineering, or a related discipline. Experience At least 5 years of manufacturing engineering experience with a focus on automation and electrical systems. Proven track record of leading capital equipment implementations or complex technical projects. Technical Skills Proficiency in electrical design, motion control, industrial networks, and PLCs. Experience using EPLAN or AutoCAD Electrical software. Knowledge of Six Sigma or Lean methodologies is preferred. Project Management Skills Ability to manage multiple concurrent projects within a fast-paced manufacturing environment. Strong organizational skills to help prioritize competing tasks effectively. Familiarity with project management software such as Smartsheet or MS Project. Ability to foster clear communication between non-technical and technical stakeholders. Core Competencies Demonstrated technical leadership and a sense of project ownership. Strong decision-making and problem-solving capabilities. Excellent collaboration and communication skills across departments. Results-oriented mindset with a strong focus on detail. Key Proficiencies Bachelor's Degree Design for Manufacturability (DFM) PLC Programming Experience Lean Manufacturing Principles Budgeting / Forecasting Experience CAD/CAM Software Process Development Technologies & Equipment CAM Software HMI