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FalconTek

Senior Digital Tooling Engineer

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Job Description

Senior Digital Tooling Engineer -
Aerospace Manufacturing Schedule:
Full-Time | 100%
Onsite Requirement:
Must be a U.S. Citizen About the Opportunity We are seeking an experienced Senior Digital Tooling Engineer to support advanced aerospace manufacturing and aircraft assembly operations. This position offers the opportunity to work on complex aircraft production programs, developing and improving the tooling, fixtures, jigs, and digital engineering solutions used throughout the manufacturing process. The ideal candidate brings a strong background in aircraft tooling, CATIA V5, manufacturing engineering, and complex aircraft assembly. This individual will play a critical role in improving production efficiency, validating digital tooling data, troubleshooting manufacturing challenges, and supporting high-quality aircraft production. Key Responsibilities Aircraft Tooling & Engineering Design, develop, validate, and improve aircraft assembly tooling, jigs, fixtures, gauges, and installation aids. Support major aircraft assembly operations, including structural installation, subassemblies, and final aircraft integration. Develop tooling solutions utilizing CAD modeling and hands-on manufacturing engineering principles. Apply GD&T, engineering drawings, and manufacturing specifications to ensure accurate tooling design and functionality. Troubleshoot existing tooling and identify opportunities to improve manufacturing efficiency, accuracy, and production output. Digital Engineering & CATIA Utilize
CATIA V5
to review, develop, and validate complex 3D models, assemblies, and production tooling. Oversee digital scanning activities involving aircraft components, master tooling, and production assemblies. Review point-cloud data and digital scan results to ensure alignment with engineering requirements. Identify discrepancies between physical tooling and digital models and recommend corrective actions. Support implementation of digital manufacturing technologies and improved engineering processes. Manufacturing & Production Support Collaborate with manufacturing, quality, planning, and engineering teams to resolve aircraft production challenges. Evaluate assembly sequences, work instructions, and installation processes. Support troubleshooting involving aircraft structures, systems installations, control linkages, and flight control components. Participate in root cause analysis, corrective action planning, tooling modifications, and process improvements. Assist with First Article Inspections, quality investigations, and manufacturing engineering documentation. Required Qualifications Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or a closely related discipline. 10+ years of professional engineering experience, including at least 5 years of aircraft tooling experience. Strong proficiency with CATIA V5 or comparable aerospace CAD platforms. Experience developing, reviewing, or validating complex 3D aircraft models and assemblies. Strong understanding of aircraft tooling, fixtures, jigs, and assembly processes. Working knowledge of GD&T, engineering drawings, and manufacturing specifications. Experience supporting aircraft structural installations, production assemblies, or aircraft systems integration. Strong troubleshooting, communication, and cross-functional collaboration skills. Must be a U.S. Citizen and able to work onsite in Marietta, GA. Preferred Qualifications Experience supporting military aircraft production, particularly C-130 or similar platforms. Experience with digital scanning technologies, 3D point-cloud data, and tooling validation. Familiarity with Model-Based Definition (MBD), CAD clash analysis, and digital manufacturing. Experience with MRB, FAI, RCCA, or aerospace manufacturing quality processes. Knowledge of aircraft wiring, mechanical systems, flight controls, and installation processes. Experience supporting continuous improvement and production rate increases.
Benefits include:
Medical, dental, life, and disability insurance 401(k) with employer matching Professional development and certification assistance Career growth opportunities Opportunity to contribute to advanced aerospace and defense programs If you are an experienced aerospace tooling or manufacturing engineer looking to contribute to complex aircraft production programs, we encourage you to apply.
Pay:
$110,000.00 - $130,000.00 per year
Benefits:
401(k) 401(k) matching Dental insurance Health insurance Health savings account Paid time off Retirement plan Vision insurance
Education:
Bachelor's (Required)
Experience:
aircraft tooling: 5 years (Required) Ability to
Commute:
Marietta, GA 30060 (Required)
Work Location:
In person

Benefits

  • Paid Time Off (PTO)
  • 401(k) Plans
  • Professional Development
  • Other Retirement and Savings