Tooling Engineer

Job Description:

Senior Tooling Engineer (Automotive Launch) Role Overview As a Senior Tooling Engineer , you will be the technical lead for the design, procurement, and implementation of high-tonnage injection mold tooling. You will be responsible for taking large-scale automotive components from initial concept through Ford's launch phases (GPDS) to final SOP (Start of Production). This role requires a balance of "desk-side" design review and "on-the-floor" troubleshooting to ensure all tooling meets Ford's strict quality, cycle time, and aesthetic standards. Key Responsibilities1. Design & Engineering (DFM) Lead Design for Manufacturability (DFM) reviews with Ford PD engineers to optimize part design for injection molding. Analyze Mold Flow reports to determine gate locations, cooling efficiency, and potential warp issues on large-surface-area parts. Review tool designs (2D/3D) to ensure compliance with company standards and Ford-specific requirements (e.g., specific lifter designs, hot runner preferences). 2. Tooling Procurement & Project Management Manage the full tooling lifecycle for new launches, including RFQ generation and vendor selection (Domestic and Offshore). Maintain Tooling Timelines to ensure T1, T2, and final graining dates align with Ford's vehicle build phases (VP, TT, PP). Conduct onsite tool shop progress audits to ensure builds are on track and meet steel specifications. 3. Launch & Trial Support Directly oversee tooling trials (T1 through PPAP) at both the tool shop and our production facility. Utilize Scientific Molding principles to establish robust process windows and reduce scrap. Collaborate with Quality Engineers to address dimensional issues identified in CMM reports, implementing tool steel changes where necessary. 4. Ford Compliance & Documentation Ensure all tooling documentation is ready for PPAP submission , including tool drawings, maintenance manuals, and spare parts lists. Address Ford SQE (Supplier Quality Engineering) concerns regarding "Class A" surface finishes and gap/flush requirements.

Required Qualifications Education:

Bachelor's Degree in Mechanical Engineering, Plastics Engineering, or a related technical field (Equivalent experience will be considered).

Experience:

7+ years of experience in injection mold tooling, specifically within the automotive industry.

Ford Experience:

Direct experience launching programs for Ford Motor Company is highly preferred. Familiarity with Ford's GPDS (Global Product Development System) and WERS is a major plus.

Technical Knowledge:

• Proven track record with large-scale components (e.g., components requiring 1,000T to 3,000T+ presses). Expertise in complex tooling (hydraulic cores, sequential valve gating, and multi-cavity tools). Proficiency in CAD software (Catia, NX, or SolidWorks) and Mold Flow analysis.

Core Competencies Problem Solving:

Ability to diagnose molding defects (splay, knit lines, sink) and provide immediate tooling or process-based solutions.

Communication:

Comfortable presenting technical updates to both internal leadership and Ford customer representatives.

Travel:

Willingness to travel (up to 25%) to tool shops or Ford assembly plants as needed for launches. Why Join Us? We offer a fast-paced, high-impact environment where you will see your work on thousands of vehicles on the road. We provide competitive compensation, comprehensive benefits, and the opportunity to lead the next generation of Ford vehicle launches. H2

Pay:

$110,000.00 - $125,000.00 per year

Benefits:

401(k) 401(k) matching Dental insurance Health insurance Health savings account Life insurance Paid time off Professional development assistance Referral program Relocation assistance Retirement plan Vision insurance

Work Location:

In person