Tooling Engineer (Thermoforming & Injection Molding)

Location:

Howell, MI (supporting Troy, MI and Operations in Buford, GA)

Travel Requirement:

Approximately 10% to 20% travel

Department:

Process Engineering Reports To:

Head of Processing Engineer Americas About Us We are the engineers behind the silence. Our products help create quieter, more comfortable vehicle cabins through innovative acoustic and insulation solutions used by leading automotive manufacturers. As a Tooling Engineer, you will play a critical role in developing and maintaining the tooling systems that enable high-quality production of thermoformed and injection molded components used in automotive noise, vibration, and harshness (NVH) applications. Position Summary The Tooling Engineer is responsible for the design, development, launch, maintenance, and continuous improvement of manufacturing tooling for thermoforming and injection molding processes. This role will work closely with Engineering, Operations, Maintenance, Automation, Quality, and Suppliers to ensure tooling performance, product quality, and manufacturing efficiency. The ideal candidate brings strong hands-on tooling experience, a passion for problem-solving, and the ability to support multiple manufacturing facilities. The position requires travel to our facilities in Howell, Michigan and Buford, Georgia to support production launches, tooling improvements, and troubleshooting activities. Key Responsibilities Lead tooling development activities for thermoforming and injection molding programs from concept through production launch. Coordinate tool design reviews with internal teams and external toolmakers. Manage tooling build schedules, qualifications, modifications, and repairs. Troubleshoot tooling and process-related issues to minimize downtime and improve production performance. Support new product launches and ensure tooling readiness for production. Develop and implement tooling improvement projects that enhance safety, quality, throughput, and cost performance. Collaborate with Automation and Manufacturing Engineering teams to integrate automated equipment and robotic systems into production processes. Analyze tooling performance data and implement corrective actions to improve reliability and tool life. Work directly with suppliers and tooling vendors to ensure technical requirements, timelines, and quality expectations are achieved. Provide technical support to production teams at facilities in Howell, MI and Buford, GA. Support continuous improvement initiatives using Lean Manufacturing and problem-solving methodologies. Create and maintain tooling documentation, standards, specifications, and preventive maintenance requirements. Participate in APQP, PFMEA, tooling design reviews, and validation activities. Qualifications Required Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Engineering Technology, or related field; equivalent experience may be considered. 5+ years of experience in thermoforming and/or injection molding manufacturing environments. Demonstrated experience managing tooling projects from design through production launch. Strong understanding of plastic processing, tooling construction, and manufacturing best practices. Experience troubleshooting tooling, manufacturing processes, and quality concerns. Ability to read and interpret engineering drawings, GD&T, and technical specifications. Strong project management and organizational skills. Proficiency with CAD software and engineering documentation. Valid driver's license and ability to travel up to 20% , including support visits to Howell, MI and Buford, GA. Preferred Experience with automation, robotics, vision systems, or automated assembly equipment. Automotive manufacturing experience. Knowledge of NVH, acoustical, or interior automotive components. Experience with APQP, PPAP, PFMEA, and automotive quality systems. Familiarity with Lean Manufacturing and continuous improvement methodologies. Experience working with tooling suppliers and mold manufacturers. Key Competencies Technical problem solving Tooling design and validation Cross-functional collaboration Project management Continuous improvement mindset Effective communication Root cause analysis Supplier management Customer-focused decision making Why Join Us? Work on products that improve the driving experience by reducing noise and enhancing comfort. Collaborate with talented engineering and manufacturing teams across multiple facilities. Contribute to innovative automotive solutions that help create the silence inside the world's leading vehicles. Opportunity to lead tooling and manufacturing improvements with a direct impact on operational excellence and customer satisfaction. If you're passionate about tooling, manufacturing innovation, and helping create the next generation of automotive acoustic solutions, we'd love to hear from you.

Pay:

$80,000.00 - $95,000.00 per year

Benefits:

401(k) 401(k) matching Dental insurance Flexible spending account Health insurance Health savings account Life insurance Tuition reimbursement Vision insurance

Work Location:

In person