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Plasma Coating Operator
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A.D. Susman & Associates Inc.
Cleveland, TX (In Person)
$52,000 Salary, Full-Time
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Job Description
Plasma Coating Operator - Industrial Gas Turbine Components Position Summary The Plasma Coating Operator is responsible for the preparation, thermal spray coating, inspection, and processing of industrial gas turbine components using plasma spray and related coating technologies. This position supports the repair and manufacturing of critical turbine parts by applying protective coatings that enhance wear resistance, corrosion protection, and thermal barrier performance. The ideal candidate will have experience working with industrial gas turbine components and thermal spray equipment in a manufacturing or repair environment. Key Responsibilities Set up, operate, and monitor plasma spray coating equipment in accordance with engineering specifications and work instructions. Apply thermal barrier coatings (TBC), bond coats, abradable coatings, and wear-resistant coatings to industrial gas turbine components. Prepare parts for coating through grit blasting, masking, cleaning, and surface preparation processes. Verify coating thickness, surface finish, and coating quality using approved inspection methods. Read and interpret engineering drawings, coating specifications, process sheets, and technical instructions. Perform routine equipment maintenance, troubleshooting, and process adjustments to ensure coating quality. Maintain accurate production records, inspection data, and process documentation. Conduct visual and dimensional inspections before and after coating operations. Work closely with Quality, Engineering, and Production teams to resolve process issues. Follow all safety procedures related to thermal spray operations, compressed gases, dust collection systems, and personal protective equipment (PPE). Support continuous improvement initiatives to enhance productivity, quality, and process reliability. Required Qualifications High school diploma or GED required; technical or vocational training preferred. Minimum 3-5 years of experience operating plasma spray or thermal spray coating equipment. Experience coating industrial gas turbine components such as: Turbine blades Vanes Combustion components Transition pieces Shrouds Compressor components Knowledge of thermal spray processes, including plasma spray, HVOF, and bond coat applications. Ability to read and interpret blueprints, technical drawings, and process specifications. Familiarity with coating thickness measurement equipment and inspection techniques. Strong attention to detail and commitment to quality standards. Preferred Qualifications Experience with OEM turbine repair standards from companies such as GE Vernova, Siemens Energy, or Mitsubishi Power. Certification in thermal spray processes or coating inspection. Experience with robotic plasma spray systems and automated coating equipment. Knowledge of aerospace or power-generation component repair processes. Familiarity with Lean Manufacturing and continuous improvement methodologies. Physical Requirements Ability to stand for extended periods. Ability to lift up to 50 lbs (23 kg) occasionally. Ability to wear respiratory protection and other required PPE. Comfortable working in a manufacturing environment with heat, noise, and industrial equipment. Key Skills Plasma Spray Operations Thermal Barrier Coatings (TBC)