264,000 USD paid holidays, flex time, 401(k) United States, California, Palo Alto Jul 31, 2026\nWhat to Expect\nWe are developing cooling solutions for a general-purpose humanoid robotoperatingunder continuous dynamic loads in unstructured environments. As aRobotics Thermal DesignEngineer, you will own the full design and development lifecycle of in-house fan systems
from aerodynamicconceptsthrough prototyping, validation, and production.

You will work directly alongside an in-house motor design team to co-develop fan-motor assemblies that meet the robot's specific cooling requirements, spatial constraints, acoustic targets, and power budgets.

This is a deeply hands-on role that sits at the intersection of turbomachinery, thermal-fluid systems, and electromechanical integration. What You'll Do\nOwn the end-to-end design of in-house fan systems, including blade geometry, housing, and ducting, tooptimizeperformance, weight, and acoustics\nTranslate system-level cooling targets into fan design specifications, working directly with the motor design team to create integrated fan-motor assemblies\nDefine the overall airflow architecture and active cooling system layout for current and next-generation platforms\nBuild and maintain CFD models to predict fan and system airflowperformance andown the correlation of those models with physical test data\nEstablish test protocols and acceptance criteria for fan performance, including flow bench testing, acoustic characterization, and in-system thermal validation\nCollaborate with mechanical, firmware, andcontrolsteams on housing design, vibration management (NVH), and fan speed control strategies\nLead DFM reviews and supplier discussions to ensure designs are reliable and producible atvolume What You'll Bring\nDegree in Mechanical Engineering or a related field, or equivalent experience\n4+ years of experience in fan or blower design, turbomachinery, or fluid system engineering

with hardware you have taken from concept to a working, validated product\nStrong fundamentals in fluid mechanics and aerodynamics
blade design, pressure-flow characteristics, system resistance curves, and fan-system matching\nProficiencyin CFD tools (Fluent,StarCCM+, or equivalent) for internal and external airflow, with experience correlating simulation results to physical test data\nHands-on experience with fan or pump performance testing
flow benches, pressure measurements, acoustic rigs, or equivalent test setups\nComfortable working in constrained form factors where airflow, weight, acoustics, and space requirements all compete simultaneously\nStrong cross-functional communication
you'llregularly align with motor design, firmware, mechanical, and manufacturing teams\nMaster's degree preferred Compensation and Benefits\nBenefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire: Medical plans > plan options with $0 payroll deduction\nFamily-building, fertility, adoption and surrogacy benefits\nDental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution\nCompany Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA\nHealthcare and Dependent Care Flexible Spending Accounts (FSA)\n401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits\nCompany paid Basic Life, AD&D\nShort-term and long-term disability insurance (90 day waiting period)\nEmployee Assistance Program\nSick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays\nBack-up childcare and parenting support resources\nVoluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance\nWeight Loss and Tobacco Cessation Programs\nTesla Babies program\nCommuter benefits\nEmployee discounts and perks program\nExpected Compensation\n$108,000•$264,000/annual salary + cash and stock awards + benefits Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience.

The total compensation package for this position may also include other elements dependent on the position offered. 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Robotics Fan & Active Cooling Systems Engineer, Thermal Engineering, Optimus